GM Service Manual Online
For 1990-2009 cars only

Exhaust Manifold Replacement - Right Side LH6/LS2


    Object Number: 1922950  Size: SH
  1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the catalytic converter to exhaust manifold nuts (2).
  3. Lower the vehicle.
  4. Remove the spark plugs. Refer to Spark Plug Replacement .

  5. Object Number: 1401961  Size: SH
  6. Remove the exhaust manifold bolts.
  7. Remove the exhaust manifold.
  8. Remove and discard the exhaust manifold gasket.

  9. Object Number: 1401962  Size: SH
  10. Remove the exhaust manifold heat shield bolts (604) and shield (603), if required.

Installation Procedure

Important: 

   • Tighten the exhaust manifold bolts as specified in the service procedure. Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or On-Board Diagnostics (OBD) II system performance.
   • The cylinder head exhaust manifold bolt hole threads must be clean and free of debris or threadlocking material.
   • Do not apply sealant to the first 3 threads of the bolt.

    Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1401962  Size: SH
  1. Position the exhaust manifold heat shield (603) to the manifold and install the bolts (604), if required.
  2. Tighten
    Tighten the bolts to 9 N·m (80 lb in).


    Object Number: 741554  Size: SH
  3. Apply a 5 mm (0.2 in) wide band of threadlock to the threads of the exhaust manifold bolts. Refer to
  4. Position a NEW exhaust manifold gasket to the cylinder head.
  5. Position the exhaust manifold to the cylinder head and install the studs to the catalytic converter.
  6. Install the exhaust manifold bolts.
  7. Tighten

    1. Tighten the bolts a first pass to 15 N·m (11 lb ft). Tighten the bolts beginning with the center 2 bolts. Alternate from side-to-side, and work toward the outside bolts.
    2. Tighten the bolts a final pass to 20 N·m (15 lb ft). Tighten the bolts beginning with the center 2 bolts. Alternate from side-to-side, and work toward the outside bolts.
  8. Using a flat punch, bend over the exposed edge of the exhaust manifold gasket at the rear of the right cylinder head.
  9. Install the spark plugs. Refer to Spark Plug Replacement .
  10. Raise the and suitably support the vehicle.

  11. Object Number: 1922943  Size: SH
  12. Install the catalytic converter to exhaust manifold nuts (2).
  13. Tighten
    Tighten the nuts to 50 N·m (37 lb ft).

  14. Lower the vehicle.