GM Service Manual Online
For 1990-2009 cars only

Exhaust Noise/leak (Replace Exhaust Manifold Fasteners and Gasket)

Subject:Exhaust Noise/Leak (Replace Exhaust Manifold Fasteners and Gasket)

Models:2002 Chevrolet TrailBlazer
2002 GMC Envoy
2002 Oldsmobile Bravada
with 4.2L Engine (VIN S -- RPO LL8) and Automatic Transmission (RPO M30)
Built from Start of Production to January, 2002



Condition

Some customers may comment on an exhaust noise or exhaust leak. The noise will appear to come from the area of the exhaust manifold.

Cause

The fasteners used to hold the exhaust manifold may have relaxed and lost clamping power. The manifold will then be allowed to move under certain conditions causing a small leak.

Correction

Install a new exhaust manifold gasket and fasteners. Use the part numbers listed below.

The new fasteners have the proper adhesive in patch form already on the threads. DO NOT use any additional thread lock material.

  1. Remove the exhaust manifold fasteners and gasket and dispose of properly.
  2. Make sure the manifold bolt holes in the cylinder head are clean of debris or foreign material.
  3. Install a new exhaust manifold gasket.
  4. Install the exhaust manifold using new fasteners.

  5. Object Number: 715596  Size: SH
  6. Tighten all fasteners in sequence to 20 N·m (15 lb ft).
  7. Tighten each fastener a second time with the same sequence and torque.
  8. Tighten each fastener a third time with the same sequence and torque.

Parts Information

Part Number

Description

Qty

11588261

Fastener, Exhaust Manifold

11

88890561

Gasket, Exhaust Manifold

1

Parts are currently available from GMSPO.

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

J0108

Manifold, Exhaust - Replace

1.9 hrs