The fuel system is controlled by the control module located in the engine compartment. The control module is the control center of the system.
The basic function of the fuel system is to control fuel delivery to the engine under all operating conditions. The Sequential Fuel Injection system delivers the fuel to the engine (SFI) (7.4L only).
The main control sensor is the Heated Oxygen Sensor (HO2S). The HO2S is located in the exhaust manifold. The HO2S tells the control module the amount of oxygen in the exhaust gas. The control module changes the air to fuel ratio to the engine by controlling the fuel injector. Efficient catalytic converter operation requires a 14.7:1 air to fuel ratio. Because the constant measuring and adjusting of the air to fuel ratio, the fuel injection system is called a Closed Loop system.
Several other important engine operation parameters include the following items:
• | The engine speed |
• | The manifold pressure |
• | The engine coolant temperature |
• | The throttle position |
These parameters determine the mode of engine operation.
The following are the 2 separate classifications of fuel systems:
• | The Sequential Fuel Injection (MFI) (7.4L) |
• | The fuel supply system |
The control module monitors the voltages from several sensors in order to determine how much fuel to give the engine. The fuel is delivered under one of several conditions called modes. The control module controls all of the modes.
When the ignition switch is turned to the ON position, before engaging the starter, the control module energizes the fuel pump relay for 2 seconds allowing the fuel pump to build up pressure. The control module then checks the engine coolant temperature (ECT) sensor and the throttle position (TP) sensor in order to determine the proper air and fuel ratio for starting. The control module controls the amount of fuel delivered in the starting mode by changing how long the injectors are energized. This is done by pulsing the injectors for very short times.
If the engine floods, clear the engine by depressing the accelerator pedal down to the floor. The control module then pulses the injector at a 16.5:1 air to fuel ratio. The control module holds this injector rate as long as the throttle stays wide open and the engine is below 600 RPM. If the throttle position becomes less than 65 percent, the control module returns to the starting mode.
The Run Mode is the mode under which the engine operates most of the time. In this mode, the engine operates in either Open Loop or Closed Loop.
Open Loop
When the engine is first started and it is above 400 RPM, the system goes into the open loop operation. In the open loop, the control module ignores the signal from the HO2S, and the control module calculates the air to fuel ratio based on the inputs from the engine coolant temperature (ECT) sensor and manifold absolute pressure (MAP) sensor.
The system stays in open loop until the following conditions are met:
A normal functioning system may go into an open loop at idle if the heated oxygen sensor (HO2S) temperature drops below the minimum requirement to produce the voltage fluctuation.
Closed Loop
The specific values for the above conditions vary with different engines. When these conditions are met, the systems goes into a closed loop operation. In a closed loop, the control module calculates the air to fuel ratio (injector on-time) based on the signal from the HO2S. This allows the air to fuel ratio to stay very close to 14.7:1.
When the control module senses rapid changes in the throttle position and the manifold pressure, the system enters the acceleration mode. The system provides the extra fuel needed for smooth acceleration.
When the driver releases the accelerator pedal, the air flow into the engine is reduced. The corresponding changes in the throttle position and the manifold air pressure are relayed to the control module, which reduces the injector pulse width, in order to reduce the fuel flow. If the decel is very rapid, or for long periods (such as long closed throttle coast-down), the control module shuts OFF the fuel completely in order to protect the catalytic converter.
In order to prevent possible engine damage from over-speed, the control module cuts off fuel from the fuel injectors when the engine speed is above approximately 5,500 RPM with the vehicle in any forward gear or reverse. In order to prevent tire damage, the control module also has a fuel cutoff in excess of 108 mph (173 km/h) based on the speed rating of the tires.
Fuel is also cutoff during rapid deceleration. See Deceleration Mode.
The control module constantly monitors engine operation and estimates the conditions that could result in high converter temperatures. If the control module determines the converter may overheat, this causes the system to return to the Open Loop operation and enriches the fuel mixture.
When battery voltage is low, the control module can compensate for a weak spark delivered to the distributor by increasing the following items:
• | The injector ON time |
• | The idle RPM |
• | The ignition dwell time |
Engine | Transmission | Gear (Drive/Neutral) (1) | Idle Speed (RPM) | IAC Counts (2) | Open/Closed Loop (3) |
---|---|---|---|---|---|
4.3L | Automatic Manual | Drive Neutral | 600±25 700±25 | Varies Varies | Closed Loop Closed Loop |
5.0L | Automatic Manual | Drive Manual | 700±25 700±25 | Varies Varies | Closed Loop Closed Loop |
5.7L (Under 8500 GVW) | Automatic Manual | Drive Manual | 550±25 675±25 | Varies Varies | Closed Loop Closed Loop |
5.7L (Over 8500 GVW) | Automatic Manual | Drive Manual | 550±25 675±25 | Varies Varies | Closed Loop Closed Loop |
7.4L | Automatic Manual | Drive Manual | 600±25 725±25 | Varies Varies | Closed Loop Closed Loop |
Important: The engine should be at operating temperature 92°C to 104°C (196°F to 222°F). (1) On manual transmission vehicles, the scan tool will display RDL in neutral (2) Add 2 counts for engines with less than 500 miles. Add 2 counts for every 1000 ft. above sea level (4.3L and V8). (3) Let the engine idle until the engine reaches proper fuel control status (Open/Closed Loop). |