GM Service Manual Online
For 1990-2009 cars only

Refer to Engine Controls Schematics

Engine Shutoff Solenoid, Fuel Solenoid and Module


Object Number: 575917  Size: FS
Engine Controls Components
Fuel System Description
Engine Data Sensors-ECT, IAT, and Boost (BARO) Sensor
Water-in fuel Sensor, Fuel Heater, and Fuel Temperature Sensor
OBD II Symbol Description Notice
IGN A Fuse and Ignition Switch
ENG 1 and ECM 1 Fuses (Diesel)
Handling ESD Sensitive Parts Notice
.

Circuit Description

This chart assumes that battery condition and engine cranking speed is OK. The quantity and quality of fuel is OK and the glow plug system is operating properly.

Diagnostic Aids

If no trouble is found and the cause of an Engine Cranks But Will Not Run has not been found, check for the following conditions:

    • Proper cranking speed, 100 RPMs cold - 180 RPMs hot (a scan tool can be used to check cranking speed by pulling the FUEL SOL fuse and monitoring engine speed on scan tool while cranking)
    • Water or foreign material in fuel system
    • Basic engine problem

If the crankshaft position sensor and the optical/fuel temperature sensor are disconnected or malfunctioning at the same time, an Engine Cranks But Will Not Run condition will exist.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. This step checks for proper cranking speed (see Diagnostic Aids).

  2. This step will check the ground wire on the injection pump (wire located on top of pump).

  3. This step will determine if the injection pump or wiring is at fault.

  1. This step will determine if the fuel injection control voltage is present by probing at the black/gray 4 wire connector jumper harness instead of at the 6 wire pump connector .

Step

Action

Values

Yes

No

1

Important: Before clearing DTCs use the Scan Tool Capture Info to record freeze frame and failure records for reference, as data will be lost when Clear Info function is used.

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Check for proper condition of batteries. Refer to Engine Electrical.

Is the condition of batteries OK?

--

Go to Step 3

Go to Step 23

3

Check for adequate fuel in the tank.

Is the fuel at an adequate level?

--

Go to Step 4

Go to Step 23

4

Check the quality of the fuel.

Is the fuel quality OK?

--

Go to Step 5

Go to Step 23

5

Check the glow plug system operation. Refer to Glow Plug System Check .

Are the glow plugs operating OK?

--

Go to Step 6

Go to Step 23

6

Check for the proper cranking speed. Refer to Diagnostic Aids.

Is the cranking speed OK?

--

Go to Step 7

Go to Step 23

7

Check the fuel supply system. Refer to Fuel Supply System Check .

Does the fuel system operate properly?

--

Go to Step 8

Go to Step 23

8

Check the injection pump ground wire (located on top of the injection pump).

Is the ground OK?

--

Go to Step 9

Go to Step 23

9

Install a scan tool.

Does the scan tool display data?

--

Go to Step 10

Go to Data Link Connector Diagnosis

10

  1. Monitor the VTD Fuel Disabled parameter on the Powertrain Engine Data 1 list.
  2. Crank the engine.

Does the VTD Fuel Disabled parameter display Active while the engine is being cranked?

--

Go to Diagnostic System Check - Theft Deterrent in Theft Deterrent

Go to Step 11

11

  1. Loosen the injector line at the injector.
  2. Crank the engine.
  3. Repeat the procedure for the remaining injectors.

Is there fuel at each injection line?

--

Go to Step 17

Go to Step 12

12

Disconnect the optical/fuel temperature sensor.

Does the vehicle start?

--

Go to Step 16

Go to Step 13

13

  1. Reconnect the optical/fuel temperature sensor.
  2. Disconnect the fuel solenoid driver at the fuel injection pump 4 wire jumper harness.
  3. With DMM connected to ground, probe the fuel injector control circuit (terminal A) at the 4 wire jumper harness connector (PCM side).
  4. Crank the engine.

Is the voltage more than or equal to the specified value?

1.2 V

Go to Step 14

Go to Step 18

14

  1. Verify the fuel solenoid driver 4 wire jumper harness is still disconnected.
  2. Probe the fuel solenoid closure ground circuit (terminal B) with a test lamp connected to B+ at the harness terminal (PCM side).

Is the test lamp ON?

--

Go to Step 15

Go to Step 19

15

  1. Turn the ignition ON with the engine OFF.
  2. Verify the fuel solenoid driver 4 wire jumper harness is still disconnected.
  3. Probe the ignition feed circuit (terminal C) at the fuel solenoid 4 wire jumper harness connector (PCM side) with a test lamp connected to ground.

Is the test lamp ON?

--

Go to Step 16

Go to Step 21

16

Replace fuel injection pump. Refer to Fuel Injection Pump Replacement .

Is the action complete?

--

Go to Step 25

--

17

The injection system is OK.

Is the action complete?

--

Go to Driveability Symptoms

--

18

Check the fuel injection control circuit for an open or short to ground between the fuel solenoid driver and the PCM.

Was a problem found?

--

Go to Step 22

Go to Step 20

19

Check the closure ground circuit for an open between the fuel solenoid driver and the PCM.

Was a problem found?

--

Go to Step 22

Go to Step 20

20

Inspect the fuel solenoid driver connector and the PCM connector for a proper connection.

Was a problem found?

--

Go to Step 22

Go to Step 24

21

Repair the open in the ignition feed circuit.

Is the action complete?

--

Go to Step 25

--

22

Repair the circuit as necessary.

Is the action complete?

--

Go to Step 25

--

23

Make the appropriate repairs.

Is the action complete?

--

Go to Step 25

--

24

Important: The new PCM must be programmed.

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Is the action complete?

--

Go to Step 25

--

25

  1. Using the scan tool, select DTC, Clear Info.
  2. Attempt to start the engine.

Does the engine start and continue to run?

--

Go to Step 26

Go to Step 2

26

  1. Allow the engine to idle until normal operating temperature is reached.
  2. Select DTC, Fail This Ign.

Are any DTCs displayed?

--

Go to Step 27

Go to applicable DTC table

27

Using the scan tool, select Capture Info, Review Info.

Are any DTCs displayed that have not been diagnosed?

--

Go to applicable DTC

System OK