Removal Procedure
Important: Do not raise the engine block by the crankshaft balancer to perform
this service procedure. Damage to the crankshaft balancer or the crankshaft
may occur.
- Disconnect both the battery
negative cables from the batteries. Refer to
Battery Replacement
in Engine Electrical.
- Remove the oil level indicator and tube from the engine. Refer
to
Oil Level Indicator and Tube Replacement
.
- Raise the vehicle and support with safety stands. Refer to
Lifting and Jacking the Vehicle
in
General Information.
- Drain the engine oil.
- Secure transmission oil cooler line out of the way.
Important: The transmission assembly does not have to be removed from the vehicle,
if the vehicle is equipped with four wheel drive.
- Remove the flywheel from the crankshaft. Refer to
Engine Flywheel Replacement
.
- Remove the front differential carrier from the vehicle (four wheel
drive vehicles only). Refer to
Differential Carrier Assembly Replacement
in Front Axle.
Important: Mark the engine oil pan bolt for the transmission oil cooler line retainer
to ensure proper position.
- Remove the transmission oil cooler lines from the retainer.
- Remove the oil pan from
the engine block.
Remove the oil pan bolts from the oil pan.
- Using a block of wood and a hammer, tap the side of the oil pan
until seal is broken.
- Remove the rear seal on
the from the oil pan.
- Clean the old RTV sealant from the oil pan and engine block.
- Clean all the oil and grease from the sealing surfaces.
Installation Procedure
- Apply a 2 mm (1/16 in)
bead of RTV sealant GM P/N 12345739 to the oil pan rear seal at the
inside corners where the seal meets the rear crankshaft bearing cap
on the engine block.
- Install the oil pan rear seal to the rear crankshaft bearing cap
before the sealer starts to dry.
- Install the oil pan to
the engine block.
Important: Make to reinstall the transmission oil cooler line retainer to the proper
location.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the oil
pan bolts to the engine block in the following order.
Tighten
- Tighten the two rear bolts to 17 N·m (23 lb ft).
- Tighten all the other bolts to 10 N·m (89 lb in).
- Secure the transmission
oil cooler line in the retainer.
- Install the flywheel to the crankshaft. Refer to
Engine Flywheel Replacement
.
- Install the front differential carrier in the vehicle (4 wheel
drive models only). Refer to
Differential Carrier Assembly Replacement
in Front Axle.
- Remove the safety stands and lower the vehicle. Refer to
Lifting and Jacking the Vehicle
in
General Information.
- Install the oil level indictor and tube to the engine block. Refer
to
Oil Level Indicator and Tube Replacement
.
- Fill the crankcase with engine oil. Refer to
Approximate Fluid Capacities
in Maintenance and
Lubrication.
- Connect both the battery negative cables to the batteries. Refer
to
Battery Replacement
in
Engine Electrical.