GM Service Manual Online
For 1990-2009 cars only

Object Number: 592083  Size: MF
Engine Controls Components
PCM Power, Grounding, MIL and DLC
Handling ESD Sensitive Parts Notice
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

Circuit Description

A dash light is illuminated by the PCM if diagnostics have detected certain errors related to the engine performance or engine sensor status. When the PCM is commanding the MIL ON, the voltage potential of the circuit will be low (near 0 volts). When the PCM is commanding the MIL OFF, the voltage potential of the circuit will be high (near battery voltage). The primary function of the PCM is to supply the ground for the MIL circuit.

Conditions for Running the DTC

The ignition switch in the ON position.

Conditions for Setting the DTC

The voltage on MIL control circuit high (near battery voltage) when the MIL is requested ON.

or

Voltage on MIL control circuit low (near 0 volts) when the MIL is requested OFF.

Action Taken When the DTC Sets

    • The PCM will not illuminate the malfunction indicator lamp (MIL).
    • The PCM records the operating conditions at the time the diagnostic fails. This information is stored in the Failure Records.

Conditions for Clearing the MIL/DTC

    • A History DTC clears after forty consecutive warm-up cycles, if this or any other emission related diagnostic does not report any failures.
    • The use of a scan tool.

Diagnostic Aids

A faulty bulb, the control circuit shorted to ground or battery voltage, will cause a P1641 to set.

An intermittent can be caused by the following:

    • Poor connections
    • Rubbed through wire insulation
    • Broken wire inside the insulation

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. Be sure that both the ON and the OFF states are commanded. Repeat the commands as many times as necessary.

  2. If no trouble is found in the control circuit or the connection at the PCM, the PCM maybe malfunctioning, however, this is an extremely unlikely failure.

Step

Action

Values

Yes

No

1

Important: Before clearing any DTCs, use the scan tool Capture Info to save freeze frame and failure records for reference, as the scan tool loses data when using the Clear Info function.

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Start the engine and let the engine idle.
  2. Using a scan tool, command the lamp ON and OFF.

Does the lamp turn ON and OFF with each command?

--

Go to Step 3

Go to Step 4

3

The DTC is intermittent. If no additional DTCs are stored, refer to Diagnostic Aids. If additional DTCs were stored refer to those tables.

Are any additional DTCs stored?

--

Go to the Applicable DTC

Go to Diagnostic Aids

4

  1. Turn the ignition OFF.
  2. Disconnect the PCM connector containing the lamp control circuit.
  3. Turn the ignition ON with the engine OFF.

Is the lamp OFF?

--

Go to Step 5

Go to Step 7

5

  1. Turn the ignition ON, with the engine OFF.
  2. With a fused jumper wire connected to ground, probe the lamp control circuit in the PCM harness connector.

Is the lamp ON?

--

Go to Step 6

Go to Step 8

6

  1. Check for proper connections at PCM.
  2. If a problem was found, repair as necessary.

Was a repair performed?

--

Go to Step 10

Go to Step 9

7

The MIL control circuit is shorted to ground, repair as necessary.

Is the action complete?

--

Go to Step 10

--

8

Check the MIL circuit for the following:

    • Open ignition feed to the bulb.
    • Malfunctioning bulb.
    • Control circuit open or shorted to B+.

Is the repair complete?

--

Go to Step 10

--

9

Important: The new PCM must be programmed.

Replace the PCM.

Refer to Powertrain Control Module Replacement/Programming .

Is the action complete?

--

Go to Step 10

--

10

  1. Using the scan tool, clear the DTCs.
  2. Start the engine and idle at normal operating temperature.
  3. Select DTC, Specific, then enter the DTC number which was set.
  4. Operate the vehicle, within the Conditions for Setting this DTC, until the scan tool indicates the diagnostic Ran.

Does the scan tool indicate the diagnostic Passed?

--

Go to Step 11

Go to Step 2

11

Does the scan tool display any additional undiagnosed DTCs?

--

Go the Applicable DTC

System OK