GM Service Manual Online
For 1990-2009 cars only

Object Number: 592183  Size: MF
Engine Controls Components
Water-in fuel Sensor, Fuel Heater, and Fuel Temperature Sensor
Handling ESD Sensitive Parts Notice
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

Circuit Description

The fuel temperature sensor is a thermistor that controls signal voltage to the PCM. When the fuel is cold, the sensor resistance is high, therefore the PCM will see high signal voltage. As fuel warms, sensor resistance becomes less and voltage drops. The fuel temperature sensor is integrated with the optical sensor.

Conditions for Running the DTC

    • The PCM performs this DTC diagnostic continuously.
    • The ignition switch in the ON position.

Conditions for Setting the DTC

    • The fuel temperature is more than or equal to 102°C (215°F).
    • All of the diagnostic set conditions met for 2 seconds.

Action Taken When the DTC Sets

    • The PCM illuminates the malfunction indicator lamp (MIL) on the second consecutive drive trip that the diagnostic runs and fails.
    • The PCM records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the Failure Records will store this information. If the diagnostic reports a failure on the second consecutive drive trip, the Freeze Frame records the operating conditions at the time of failure and updates the Failure Records.

Conditions for Clearing the MIL/DTC

    • The PCM will turn the MIL off after 3 consecutive trips without a fault condition.
    • A history DTC clears after 40 consecutive warm-up cycles, if this or any other emission related diagnostic does not report any failures.
    • The scan tool Clear Info function was used.

Diagnostic Aids

A scan tool reads fuel temperature in degrees centigrade.

An intermittent may be caused by any of the following conditions:

    • A poor connection
    • Rubbed through wire insulation
    • A broken wire inside the insulation

Thoroughly check any circuitry that is suspected of causing the intermittent complaint. Refer to Testing for Electrical Intermittents in Wiring Systems.

If a repair is necessary, then refer to Wiring Repairs or Connector Repairs in Wiring Systems.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. This step determines if DTC P0182 is a hard failure or an intermittent condition.

  2. This test will determine if signal circuit is shorted to ground.

Step

Action

Values

Yes

No

1

Important: Before clearing the DTCs, use the scan tool Capture Info to save the Freeze Frame and Failure Records for reference. The control modules data is deleted once the Clear Info function is used.

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Connect a scan tool.
  2. Start the engine.
  3. Monitor the Fuel Temp display on scan tool.

Is the Fuel Temp more than the specified value?

102°C (215°F)

Go to Step 3

Go to Step 5

3

  1. Turn the engine OFF.
  2. Turn the ignition ON with the engine OFF.
  3. Disconnect the optical/fuel temperature sensor connector.

Is the Fuel Temp less than or equal to the specified value?

17°C ( 63°F)

Go to Step 7

Go to Step 4

4

  1. Turn the ignition OFF.
  2. Disconnect the PCM connector with the fuel temperature signal circuit.
  3. Use the DMM in order to measure the resistance across the fuel temperature signal circuit to the sensor ground circuit at the harness connector.

Is the resistance at the specified value?

Go to Step 8

Go to Step 6

5

The DTC is intermittent. If no additional DTCs are stored, refer to Diagnostic Aids. If additional DTCs were stored, refer to the applicable DTC tables first.

Are additional DTCs stored?

--

Go to applicable DTC

Go to Diagnostic Aids

6

Repair the short to ground in the Fuel Temp signal circuit.

Is the action complete?

--

Go to Step 9

--

7

Important: The new injection pump must be timed. Refer to Fuel Injection Pump Timing Adjustment .

Replace the fuel injection pump. Refer to Fuel Injection Pump Replacement .

Is the action complete?

--

Go to Step 9

--

8

Important: The new PCM must be programmed.

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Is the action complete?

--

Go to Step 9

--

9

  1. Using the scan tool, clear the DTCs.
  2. Start the engine.
  3. Allow the engine to idle until the engine reaches normal operating temperature.
  4. Select DTC and the Specific DTC function.
  5. Enter the DTC number which was set.
  6. Operate the vehicle, with the Conditions for Setting this DTC, until the scan tool indicates the diagnostic Ran.

Does the scan tool indicate the diagnostic Passed?

--

Go to Step 10

Go to Step 2

10

Does the scan tool display any additional undiagnosed DTCs?

--

Go to applicable DTC

System OK