Step
| Action
| Value(s)
| Yes
| No
|
1
| Inspect AF Fuses 1 and 2.
Is either fuse blown?
| --
| Go to
Step 12
| Go to
Step 2
|
2
|
- Disconnect the Fuel Sending Unit (FSU) connector C315.
- Turn the ignition ON.
- Press the fuel gauge selector switch. Note that the fuel gauge
should display the gasoline fuel level for 10 seconds and then return
to the CNG fuel level which should read over full.
Does the fuel gauge reading change?
| --
| Go to
Step 13
| Go to
Step 3
|
3
|
- Disconnect the fuel gauge relay connector C012.
- Probe CKT 920 (RED) in terminal 85 of connector C012
using a test light.
Does the test light illuminate?
| --
| Go to
Step 4
| Go to
Step 8
|
4
|
- Probe CKT 904 (GRY) in terminal 86 of connector C012
using a test light connected to battery positive.
- Press the fuel gauge selector switch. The test light should illuminate
until the switch is pressed. The test light should turn off for 10 seconds
after the switch is pressed.
Does the test light turn ON and then OFF?
| --
| Go to
Step 9
| Go to
Step 5
|
5
|
- Disconnect ECU connector C001 (blue).
- Probe CKT 912 (BRN) in terminal 27 of connector C001.
- Press the fuel gauge selector switch.
Does the test light illuminate while the switch is pressed?
| --
| Go to
Step 6
| Go to
Fuel Gauge Selector Switch/Fuel Indicator Lamp Diagnosis
|
6
|
- Disconnect ECU connector C002 (red).
- Inspect CKT 904 (GRY) in terminal 86 of connector C012
for continuity to connector C002 terminal 17 using a DVOM.
Is there continuity?
| --
| Go to
Step 7
| Go to
Step 11
|
7
| Inspect for a faulty connection at ECU C002.
Is a problem found?
| --
| Go to
Step 11
| Go to
Step 10
|
8
| Locate and repair the open in CKT 920.
Is the action complete?
| --
| Go to
Step 13
| --
|
9
| Replace the fuel gauge relay.
Is the action complete?
| --
| Go to
Step 13
| --
|
10
| Replace the ECU. Refer to
Engine Control Unit Replacement
.
Is the action complete?
| --
| Go to
Step 13
| --
|
11
| Repair the circuit as necessary. Refer to Repair Procedures in Electrical
Diagnosis in the 1997 C/K Truck Service Manual.
Is the action complete?
| --
| Go to
Step 13
| --
|
12
|
- Locate and repair the short to ground. Refer to Repair Procedures
in Electrical Diagnosis in the 1997 C/K Truck Service Manual.
- Replace the fuse(s).
Is the action complete?
| --
| Go to
Step 13
| --
|
13
|
- Turn the ignition ON.
- Press the fuel gauge selector switch. The fuel gauge should display
the fuel level for 10 seconds and then return to normal operation.
Does the fuel gauge reading change?
| --
| Relay OK
| Go to
Step 1
|
