Starter Solenoid Clicks and the Engine Will Not Crank or Cranks Slowly
(Cat® Diesel Engine)
Step
| Action
| Value(s)
| Yes
| No
|
1
|
- Disconnect the harness connector at the fuel shutoff solenoid
valve.
- Connect a DMM J 39200
to the outboard battery positive and negative terminals.
- Place the ignition switch in the START position for 15 seconds.
- Observe the voltage reading on the J 39200
.
- Place the ignition switch in the OFF position.
Is the voltage greater than or equal to the specified value?
| 9.6 V
|
Go to Step 2
|
Go to Step 3
|
2
|
- Connect a DMM J 39200
to the inboard battery positive and negative terminals.
- Place the ignition switch in the START position for 15 seconds.
- Observe the voltage reading on the J 39200
.
- Place the ignition switch in the OFF position.
Is the voltage greater than or equal to the specified value?
| 9.6 V
|
Go to Step 4
|
Go to Step 3
|
3
| Perform the Battery Load Test(s). Refer to
Charging System Check
. This vehicle
is equipped with dual batteries and will need to be tested accordingly.
Does the battery pass the load test?
| --
|
Go to Step 8
|
Go to Step 9
|
4
|
- Connect a DMM J 39200
between the outboard battery negative terminal and the engine block.
- Place the ignition switch in the START position.
- Observe the voltage reading on the J 39200
.
Is the voltage greater than or equal to the specified value?
| 0.5 V
|
Go to Step 10
|
Go to Step 5
|
5
|
- Connect a DMM J 39200
between the inboard battery negative terminal and the engine block.
- Place the ignition switch in the START position.
- Observe the voltage reading on the J 39200
.
Is the voltage greater than or equal to the specified value?
| 0.5 V
|
Go to Step 10
|
Go to Step 6
|
6
|
- Connect a DMM J 39200
between the outboard battery positive terminal and starter solenoid
terminal B.
- Place the ignition switch in the START position.
- Observe the voltage reading on the J 39200
.
Is the voltage greater than or equal to the specified value?
| 0.5 V
|
Go to Step 11
|
Go to Step 7
|
7
|
- Connect a DMM J 39200
between the outboard battery positive terminal and starter solenoid
terminal B.
- Place the ignition switch in the START position.
- Observe the voltage reading on the J 39200
.
Is the voltage greater than or equal to the specified value?
| 0.5 V
|
Go to Step 11
|
Go to Step 12
|
8
| Replace the starter motor.
Is the repair complete?
| --
| System OK
| --
|
9
| Replace the failed battery.
Is the repair complete?
| --
| System OK
| --
|
10
| Locate and repair the high resistance in the CKT 50
(BLK) negative cable between the battery and the battery ground.
Is the repair complete?
| --
| System OK
| --
|
11
| Locate and repair the high resistance in the CKT 1
(BLK) positive cable between the battery and the starter.
Is the repair complete?
| --
| System OK
| --
|
12
| Repair or replace the starter motor.
Is the repair complete?
| --
| System OK
| --
|
Starter Solenoid Clicks and the Engine Will Not Crank or Cranks Slowly
(GM Diesel Engine)
Step
| Action
| Value(s)
| Yes
| No
|
1
|
- Disconnect the fuel circuit breaker in the I/P fuse block.
- Connect a DMM J 39200
to the outboard battery positive and negative terminals.
- Place the ignition switch in the START position for 15 seconds.
- Observe the voltage reading on the J 39200
.
- Place the ignition switch in the OFF position.
Is the voltage greater than or equal to the specified value?
| 9.6 V
|
Go to Step 2
|
Go to Step 3
|
2
|
- Connect a DMM J 39200
to the inboard battery positive and negative terminals.
- Place the ignition switch in the START position for 15 seconds.
- Observe the voltage reading on the J 39200
.
- Place the ignition switch in the OFF position.
Is the voltage greater than or equal to the specified value?
| 9.6 V
|
Go to Step 4
|
Go to Step 3
|
3
| Perform the Battery Load Test(s). Refer to
Charging System Check
. This vehicle
is equipped with dual batteries and will need to be tested accordingly.
Does the battery pass the load test?
| --
|
Go to Step 8
|
Go to Step 9
|
4
|
- Connect a DMM J 39200
between the outboard battery negative terminal and the engine block.
- Place the ignition switch in the START position.
- Observe the voltage reading on the J 39200
.
Is the voltage greater than or equal to the specified value?
| 0.5 V
|
Go to Step 10
|
Go to Step 5
|
5
|
- Connect a DMM J 39200
between the inboard battery negative terminal and the engine block.
- Place the ignition switch in the START position.
- Observe the voltage reading on the J 39200
.
Is the voltage greater than or equal to the specified value?
| 0.5 V
|
Go to Step 10
|
Go to Step 6
|
6
|
- Connect a DMM J 39200
between the outboard battery positive terminal and starter solenoid
terminal B.
- Place the ignition switch in the START position.
- Observe the voltage reading on the J 39200
.
Is the voltage greater than or equal to the specified value?
| 0.5 V
|
Go to Step 11
|
Go to Step 7
|
7
|
- Connect a DMM J 39200
between the inboard battery positive terminal and starter
solenoid terminal B.
- Place the ignition switch in the START position.
- Observe the voltage reading on the J 39200
.
Is the voltage greater than or equal to the specified value?
| 0.5 V
|
Go to Step 11
|
Go to Step 12
|
8
| Replace the starter motor.
Is the repair complete?
| --
| System OK
| --
|
9
| Replace the failed battery.
Is the repair complete?
| --
| System OK
| --
|
10
| Locate and repair the high resistance in the CKT 50
(BLK) negative cable between the battery and the battery ground.
Is the repair complete?
| --
| System OK
| --
|
11
| Locate and repair the high resistance in the CKT 1
(BLK) positive cable between the battery and the starter.
Is the repair complete?
| --
| System OK
| --
|
12
| Repair or replace the starter motor.
Is the repair complete?
| --
| System OK
| --
|
Step
| Action
| Value(s)
| Yes
| No
|
1
|
- Disconnect the gray connector at the ignition coil.
- Connect a DMM J 39200
to the outboard battery positive and negative terminals.
- Place the ignition switch in the START position for 15 seconds.
- Observe the voltage reading on the J 39200.
- Place the ignition switch in the OFF position.
Is the voltage greater than or equal to the specified value?
| 9.6 V
| Go to
Step 2
| Go to
Step 3
|
2
|
- Connect a DMM J 39200
to the inboard battery positive and negative terminals.
- Place the ignition switch to the START position for 15 seconds.
- Observe the voltage reading on the J 39200.
- Place the ignition switch to the OFF position.
Is the voltage greater than or equal to the specified value?
| 9.6 V
| Go to
Step 4
| Go to
Step 3
|
3
| Perform the
battery load test(s). Refer to
Charging System Check
. This vehicle is equipped with dual
batteries and will need to be tested accordingly.
Does the battery pass the load test?
| --
| Go to
Step 8
| Go to
Step 9
|
4
|
- Connect a DMM J 39200 between the outboard battery negative
terminal and the engine block.
- Place the ignition switch in the START position.
- Observe the voltage reading on the J 39200.
Is the voltage greater than or equal to the specified value?
| 0.5 V
| Go to
Step 10
| Go to
Step 5
|
5
|
- Connect a DMM J 39200 between the inboard battery negative
terminal and the engine block.
- Place the ignition switch in the START position.
- Observe the voltage reading on the J 39200.
Is the voltage greater than or equal to the specified value?
| 0.5 V
| Go to
Step 10
| Go to
Step 6
|
6
|
- Connect a DMM J 39200
between the outboard battery positive terminal and starter solenoid
terminal B.
- Place the ignition switch to the START position.
- Observe the voltage reading on the J 39200.
Is the voltage greater than or equal to the specified value
| 0.5 V
| Go to
Step 11
| Go to
Step 7
|
7
|
- Connect a DMM J 39200 between the outboard battery positive
terminal and starter solenoid terminal B.
- Place the ignition switch in the START position.
- Is the voltage greater than or equal to the specified value?
| 0.5 V
| Go to
Step 11
| Go to
Step 12
|
8
| Replace the
starter motor.
Is the repair complete?
| --
| System OK
| --
|
9
| Replace the failed battery.
Is the repair complete?
| --
| System OK
| --
|
10
| Locate and repair the high resistance in the CKT 50
(BLK) negative cable between the battery and the battery ground.
Is the repair complete?
| --
| System OK
| --
|
11
| Locate and repair the high resistant in the CKT 1
(BLK) positive cable between the battery and the starter.
Is the repair complete?
| --
| System OK
| --
|
12
| Repair or replace the starter motor.
Is the repair complete?
| --
| System OK
| -
|