Fuel Lines

These are welded steel tubes, meeting GM Specifications 124-M, or its equivalent. Do not use copper or aluminum tubing to replace the steel tubing. Those materials do not have satisfactory durability to withstand normal vehicle vibration.

Coupled Hose

These are not to be repaired and are replaced only as an assembly.

Uncoupled Hose

Use only a reinforced curl resistant hose, made of Fluoroelastomer material. Do not use a hose within 4 in. (100 mm) of any part of the exhaust system, or within 10 in. (254 mm) of the catalytic converter. The inside diameter of the hose must match the outside diameter of the steel tubing.

Clamps

These are stainless steel, screw bank-type clamps, #2494772, or equivalent.

1. Cut a piece of fuel hose 4 in. (100 mm) longer than the Section of pipe to be removed. If more than 6 in. (152 mm) is to be removed, use a combination of steel pipe and hose. The hose length should not be more than 10 in. total.
2. Cut a Section of the pipe to be replaced with a tube cutter. Use the first step of a double flaring tool in order to form a bead on the ends of the pipe and, also, on the new Section of pipe, if used.
3. Slide the hose clamps onto the pipe and push the hose 2 in. (51 mm) onto each portion of the fuel pipe. Tighten a clamp on each side of the repair.
4. Secure the fuel line to the frame.