GM Service Manual Online
For 1990-2009 cars only

Step

Action

Value(s)

Yes

No

1

Place the headlamp switch in PARK. Connect a test lamp from CKT 13 (LT BLU) at the headlamp switch to chassis ground.

Did the test lamp light?

--

Go to Step  3

Go to Step  2

2

Connect a test lamp from CKT 1040 (ORN) at the headlamp switch to chassis ground.

Does the test lamp light?

--

Go to Step  11

Go to Step  12

3

Remove the lighting relay. Connect a J 39200 from CKT 150 (BLA) at the lighting relay to chassis ground.

Does the DMM indicate continuity?

--

Go to Step  4

Go to Step  13

4

Connect a test lamp from CKT 13 (LT BLU) at the lighting relay to the chassis ground.

Did the test lamp light?

--

Go to Step  5

Go to Step  14

5

Connect a test lamp from CKT 340 (ORN) at the lighting relay to chassis ground.

Did the test lamp light?

--

Go to Step  6

Go to Step  15

6

  1. Replace the lighting relay.
  2. Connect a test lamp from CKT 9 (BRN) at the upfitter connector to chassis ground.

Did the test lamp light?

--

Go to Step  7

Go to Step  16

7

Connect a test lamp from CKT 9 (BRN) at the upfitter connector to chassis ground.

Did the test lamp light?

--

Go to Step 8

Go to Step 17

8

Connect a J 39200 from CKT 150 (BLA) at the upfitter connector to chassis ground.

Does the DMM indicate continuity?

--

Go to Step 9

Go to Step 10

9

Locate and repair the open in CKT 9 (BRN) between the upfitter connector and the affected lamp or lamps.

Is the repair complete?

--

System OK

--

10

Locate and repair the open in CKT 150 (BLK) between the upfitter connector and ground.

Is the repair complete?

--

System OK

--

11

Replace the headlamp switch.

Is the repair complete?

--

System OK

--

12

Locate and repair the open in CKT 1040 (ORN) between the headlamp switch and the IP fuse block.

Is the repair complete?

--

System OK

--

13

Locate and repair the open in CKT 150 (BLK) between the lighting relay and chassis ground.

Is the repair complete?

--

System OK

--

14

Locate and repair the open in CKT 13 (LT BLU) between the lighting relay and the headlamp switch.

Is the repair complete?

--

System OK

--

15

Locate and repair the open in CKT 340 (ORN) between the lighting relay and the IP fuse block.

Is the repair complete?

--

System OK

--

16

Replace the lighting relay.

Is the repair complete?

--

System OK

--

17

Locate and repair the open in CKT 9 (BRN) between upfitter connector and the lighting relay.

Is the repair complete?

--

System OK

--