Front Wheel Hub, Bearing, and Seal Replacement Disc Brakes
Removal Procedure
- Set the parking brake.
- Block the vehicle rear wheels.
- Lift the vehicle frame until the front tire is off the ground.
Notice: Perform the following steps before beginning any vehicle lifting or
jacking procedure:
• | Remove or secure all of the vehicle's contents in order to avoid
any shifting or any movement that may occur during the vehicle lifting or
jacking procedure. |
• | The lifting equipment or the jacking equipment weight rating must
meet or exceed the weight of the vehicle and any vehicle contents. |
• | The lifting equipment or the jacking equipment must meet the operational
standards of the lifting equipment or jacking equipment's manufacturer. |
• | Perform the vehicle lifting or jacking procedure on a clean, hard,
dry, level surface. |
• | Perform the vehicle lifting or jacking procedure only at the identified
lift points. DO NOT allow the lifting equipment or jacking equipment to contact
any other vehicle components. |
Failure to perform the previous steps could result in damage to the
lifting equipment or the jacking equipment, the vehicle, and/or the vehicle's
contents.
- Support the frame using suitable safety stands.
- Remove the front tire and wheel assembly. Refer to Wheel Removal (Disc Type - Single Front/Rear)
or Wheel Removal (Cast Type - Single Front/Rear)
in Tires and Wheels.
- Remove the caliper assembly (if equipped). Refer to
Brake Caliper Replacement
.
- Remove the hub cap (3) and the gasket (4).
- Remove the following components:
Important: Do not let the bearing fall to the floor.
- Pull the wheel and rotor assembly part way off of the spindle of the
steering knuckle. Remove the outer wheel bearing.
- Remove the hub and rotor assembly (10,12) straight off the spindle
(16). Use care to prevent damage to the spindle.
- Remove the seal (15).
- Remove the inner wheel bearing (14).
- Remove the bearing cups.
• | Insert a mild steel rod through the opposite end of the hub. Drive
the rod against the inner edge of the cups. |
• | In order to avoid cocking the cups and damaging the inside of
the hub, alternately drive the rod on opposite sides of the cups. |
- Remove the brake rotor (12) by removing the hub-to-rotor bolts
(13). Refer to
Brake Rotor Replacement
in Disc Brakes.
- Remove the wheel studs (11), if needed, using a press.
Inspection Procedure
Caution: When servicing wheel brake parts, do not create dust by grinding or
sanding brake linings or by cleaning wheel bearing parts with compressed air.
Many wheel brake parts contain fibers that can become air borne if dust is
created during servicing. Breathing dust containing fibers may cause serious
bodily harm. A water dampened cloth or water based solution should be used
to remove any dust on brake parts. Equipment is commercially available to
perform this washing function. These wet methods will prevent fibers from
becoming airborne.
Notice: Do not spin the wheel bearings with compressed air to dry them-the
wheel bearings may be damaged.
NOTICE: Do not use gasoline, kerosene or any other oil base solvents. These
solvents may leave an oily residue on the surface which damages the brake
linings and is flammable.
- Clean the bearings (8, 14) in a suitable solvent. Use a
stiff brush in order to remove all of the old lubricant.
- Clean inside the hub (10) and the disc (12) assembly. Thoroughly
clean all of the lubricant out of the inside of the hub. Wipe dry.
- Remove all gasket particles from the hub (10) outer end. Clean
all sealing compound out of the oil seal bore in the hub inner end.
Important: Keep the lubricant off of the disc (12) friction surface. Remove the
lubricant with a suitable non-toxic, greaseless type of solvent and wipe the
surface clean with clean cloths.
- Clean the steering knuckle spindle (16). Remove all lubricant with a
cloth which has been soaked in solvent.
- Clean the cap (3) in solvent. Blow dry. Remove all traces of the
old gasket.
- Clean the adjusting nut (5) and washer (7) in solvent. Blow dry.
- Clean the spindle shoulder (16) and the hub (10) bore. Remove
all burrs and sharp edges with an emery cloth. Wipe clean with solvent.
- Inspect the bearing cups for cracks and pits. Replace any cups
that are cracked or pitted.
- Inspect the cup fit in the hub. If the cups are loose or if the
cups can be rotated in the bore, replace the hub (10).
- Inspect the bearings (8, 14) for excessive wear, chipped edges,
and other damage. Refer to
Wheel Bearings Diagnosis
in Suspension General Diagnosis.
- Inspect the bearings (8, 14) for flat or rough spots. Slowly roll
the bearing rollers around the bearing cone in order to find any flat or rough
spots. If you find flat or rough spots, replace the bearings.
- Inspect the brake rotor (12) . Refer to
Brake Pad Inspection
in Disc Brakes.
- Inspect the wheel studs (11) for cracks or damaged threads.
Installation Procedure
Important: If all of the studs were removed, verify that the shield is in place,
if used.
- Install the wheel studs (11), if needed, using a press. Fit the studs
tightly.
- Install the brake rotor (12). Refer to
Brake Rotor Replacement
in Disc Brakes.
- Install the hub-to-rotor bolts (13).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Tighten the hub-to-rotor
bolts according to the following specifications:
Tighten
• | 1/2-20 to 120 N·m (88 lb ft) |
• | 5/8-11 to 225 N·m (166 lb ft) |
• | 9/16-12 to 163 N·m (120 lb ft) |
- Install the bearing cups to the hub.
- Position each cup in the hub and drive the cup into place using
a suitable driver or a brass drift against the outer edge of the cup.
- If you use a drift, alternately drive against the opposite side
in order to drive the cup squarely.
- Cups must seat against the shoulder in the hub.
- Install the wheel bearings (14).
Oil or Grease Lubricated Wheel Bearing Installation
- Whenever oil or grease is indicated in this procedure, use as specified
in
Fluid and Lubricant Recommendations
in Maintenance and Lubrication.
Important:
• | Use a greasing machine if available. If a greasing machine is
not available, pack the bearings by hand. You MUST thoroughly work the grease
into the bearings, between the rollers, the core, and the cage. |
• | Apply a thin coat of grease to the inside of the hub (10) and
the spindle (16). DO NOT fill the hub with grease. A thin coat of grease 3 mm
(1/8 in) thick will help to retard rusting. Allow some excess
grease at the inside of the bearings and around the adjusting nut. |
- If the bearings are not oil lubricated, pack the bearings with high-temperature
wheel bearing grease.
- Install the inner bearing (14) to the hub (10).
- Apply grease to the lips of the new seal (15).
- Apply a thin layer of non-hardening sealing compound to the hub
seal bore.
Important: Face the seal lip inside the hub (10). Provide enough clearance between
the seal (15) and the bearing (14) so that the bearing can rotate freely without
rubbing against the seal.
- Install the new seal (15) to the hub (10). Press the seal into the hub
(10) until the seal seats against the bearing cup.
- Install the hub (10) and the disc assembly (12) to the spindle
(16). DO NOT damage the seal or the flange ring.
- Install the outer wheel bearing (8).
- Install the washer (7).
- Install the adjusting nut (5). DO NOT tighten the nut.
- Install the caliper assembly, if equipped. Refer to
Brake Caliper Replacement
.
- Install the front tire and wheel assembly. Refer to Wheel Installation (Disc Type - Single Front/Rear)
or Wheel Installation (Cast Type - Single Front/Rear)
in Tires and Wheels.
- Adjust the front wheel bearings. Refer to
Wheel Bearing Adjustment
.
- Install a new gasket (4). Install the hub cap (3).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the washers
(2) and the bolts (1).
Tighten
Tighten the hub cap bolt (1) evenly to 13 N·m (115 lb in).
- If oil lubrication is
used, fill oil to the level on the window (2).
- Install the window plug (1).
- Adjust the brakes. Refer to Disc Brakes.
- Lower the vehicle.
- Remove the blocks.
Front Wheel Hub, Bearing, and Seal Replacement Drum Brakes
Removal Procedure
- Set the parking brake.
- Block the vehicle rear wheels.
- Lift the vehicle frame until the front tire is off the ground.
Notice: Perform the following steps before beginning any vehicle lifting or
jacking procedure:
• | Remove or secure all of the vehicle's contents in order to avoid
any shifting or any movement that may occur during the vehicle lifting or
jacking procedure. |
• | The lifting equipment or the jacking equipment weight rating must
meet or exceed the weight of the vehicle and any vehicle contents. |
• | The lifting equipment or the jacking equipment must meet the operational
standards of the lifting equipment or jacking equipment's manufacturer. |
• | Perform the vehicle lifting or jacking procedure on a clean, hard,
dry, level surface. |
• | Perform the vehicle lifting or jacking procedure only at the identified
lift points. DO NOT allow the lifting equipment or jacking equipment to contact
any other vehicle components. |
Failure to perform the previous steps could result in damage to the
lifting equipment or the jacking equipment, the vehicle, and/or the vehicle's
contents.
- Support the frame using suitable safety stands.
- Remove the front tire and wheel assembly.
- Remove the hub cap (3) and the gasket (4).
- Remove the cotter pin (6), the adjusting nut (5), and the washer
(7).
Important: Do not let the bearing fall to the floor.
- Pull the hub-and-drum assembly.
- Remove the hub-and-drum assembly (10,11) straight off the spindle
(15). Use care to prevent damage to the spindle.
- Remove the seal (14).
- Remove the inner wheel bearing (13).
- Remove the bearing cups.
• | Insert a mild steel rod through the opposite end of the hub. Drive
the rod against the inner edge of the cups. |
• | In order to avoid cocking the cups and damaging the inside of
the hub, alternately drive the rod on opposite sides of the cups. |
- Remove the brake drum (10) by removing the hub-to-drum bolts.
Refer to
Brake Drum Replacement
in
Air Drum.
- Remove the wheel studs (11), if needed, using a press.
Inspection Procedure
Caution: When servicing wheel brake parts, do not create dust by grinding or
sanding brake linings or by cleaning wheel bearing parts with compressed air.
Many wheel brake parts contain fibers that can become air borne if dust is
created during servicing. Breathing dust containing fibers may cause serious
bodily harm. A water dampened cloth or water based solution should be used
to remove any dust on brake parts. Equipment is commercially available to
perform this washing function. These wet methods will prevent fibers from
becoming airborne.
Notice: Do not spin the wheel bearings with compressed air to dry them-the
wheel bearings may be damaged.
NOTICE: Do not use gasoline, kerosene or any other oil base solvents. These
solvents may leave an oily residue on the surface which damages the brake
linings and is flammable.
- Clean the bearings (8, 13) in a suitable solvent. Use a
stiff brush in order to remove all of the old lubricant.
- Clean inside the hub (12) and the drum (10) assembly. Thoroughly
clean all of the lubricant out of the inside of the hub. Wipe dry.
- Remove all gasket particles from the hub (3) outer end. Clean
all sealing compound out of the oil seal bore in the hub inner end.
Important: Keep the lubricant off of the drum (10) friction surface. Remove the
lubricant with a suitable non-toxic, greaseless type of solvent and wipe the
surface clean with clean cloths.
- Clean the steering knuckle spindle (15) . Remove all lubricant with
a cloth which has been soaked in solvent.
- Clean the cap (3) in solvent. Blow dry. Remove all traces of the
old gasket.
- Clean the adjusting nut (5) and washer (7) in solvent. Blow dry.
- Clean the spindle (15) shoulder and the hub bore. Remove all burrs
and sharp edges with an emery cloth. Wipe clean with solvent.
- Inspect the bearing cups (8, 13) for cracks and pits. Replace
any cups that are cracked or pitted.
- Inspect the cup fit in the hub. If the cups are loose or if the
cups can be rotated in the bore, replace the hub.
- Inspect the bearings (8, 13) for excessive wear, chipped edges,
and other damage. Refer to
Wheel Bearings Diagnosis
in Suspension General Diagnosis.
- Inspect the bearings (8, 13) for flat or rough spots. Slowly roll
the bearing rollers around the bearing cone in order to find any flat or rough
spots. If you find flat or rough spots, replace the bearings.
- Inspect the brake drum (10) . Refer to
Brake Drum Inspection
in Air Drum.
- Inspect the wheel studs (11) for cracks or damaged threads.
Installation Procedure
Important: If all of the studs were removed, verify that the shield is in place,
if used.
- Install the wheel studs (11), if needed, using a press. Fit the studs
tightly.
- Install the brake drum (10). Refer to
Brake Drum Inspection
in Air Drum.
- Install the bearing cups to the hub.
- Position each cup in the hub and drive the cup into place using
a suitable driver or a brass drift against the outer edge of the cup.
- If you use a drift, alternately drive against the opposite side
in order to drive the cup squarely.
- Cups must seat against the shoulder in the hub.
- Install the wheel bearings.
Oil or Grease Lubricated Wheel Bearing Installation
- Whenever oil or grease is indicated in this procedure, use as specified
in
Fluid and Lubricant Recommendations
in Maintenance and Lubrication.
Important:
• | Use a greasing machine if available. If a greasing machine is
not available, pack the bearings by hand. You MUST thoroughly work the grease
into the bearings, between the rollers, the core, and the cage. |
• | Apply a thin coat of grease to the inside of the hub (12) and
the spindle (15). DO NOT fill the hub with grease. A thin coat of grease 3 mm
(1/8 in) thick will help to retard rusting. Allow some excess
grease at the inside of the bearings and around the adjusting nut. |
- If the bearings are not oil lubricated, pack the bearings with high-temperature
wheel bearing grease.
- Install the inner bearing (13) to the hub (12).
- Apply grease to the lips of the new seal (14).
- Apply a thin layer of non-hardening sealing compound to the hub
seal bore.
Important: Face the seal lip inside the hub (12). Provide enough clearance between
the seal (14) and the bearing (13) so that the bearing can rotate freely without
rubbing against the seal.
- Install the new seal (14) to the hub (12). Press the seal into the hub
(12) until the seal seats against the bearing cup.
- Install the hub (12) and the drum assembly (10) to the spindle
(15). DO NOT damage the seal or the flange ring.
- Install the outer wheel bearing (8).
- Install the washer (7).
- Install the adjusting nut (5). DO NOT tighten the nut.
- Install the front tire and wheel assembly.
- Adjust the front wheel bearings. Refer to
Wheel Bearing Adjustment
.
- Install a new gasket (4). Install the hub cap (3).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the washers
(2) and the bolts (1).
Tighten
Tighten the hub cap bolt (1) evenly to 13 N·m (115 lb in).
- If oil lubrication is
used, fill oil to the level on the window (2).
- Install the window plug (1).
- Adjust the brakes. Refer to
Air Drum Brake Adjustment
in Air Drum.
- Lower the vehicle.
- Remove the blocks.
Front Wheel Hub, Bearing, and Seal Replacement Disc Brakes with Cast Wheel
Removal Procedure
- Set the parking brake.
- Block the vehicle rear wheels.
- Lift the vehicle frame until the front tire is off the ground.
Notice: Perform the following steps before beginning any vehicle lifting or
jacking procedure:
• | Remove or secure all of the vehicle's contents in order to avoid
any shifting or any movement that may occur during the vehicle lifting or
jacking procedure. |
• | The lifting equipment or the jacking equipment weight rating must
meet or exceed the weight of the vehicle and any vehicle contents. |
• | The lifting equipment or the jacking equipment must meet the operational
standards of the lifting equipment or jacking equipment's manufacturer. |
• | Perform the vehicle lifting or jacking procedure on a clean, hard,
dry, level surface. |
• | Perform the vehicle lifting or jacking procedure only at the identified
lift points. DO NOT allow the lifting equipment or jacking equipment to contact
any other vehicle components. |
Failure to perform the previous steps could result in damage to the
lifting equipment or the jacking equipment, the vehicle, and/or the vehicle's
contents.
- Support the frame using suitable safety stands.
- Remove the front tire and wheel assembly.
- Remove the caliper assembly (if equipped). Refer to
Brake Caliper Replacement
.
- Remove the hub cap (3) and the gasket (4).
- Remove the following components:
Important: Do not let the bearing fall to the floor.
- Pull the wheel and rotor assembly (14,15) part way off of the spindle
of the steering knuckle (19). Remove the outer wheel bearing (8).
- Remove the wheel and rotor assembly (14,15) straight off the spindle.
Use care to prevent damage to the spindle.
- Remove the seal (18).
- Remove the inner wheel bearing (17).
- Remove the bearing cups.
• | Insert a mild steel rod through the opposite end of the wheel.
Drive the rod against the inner edge of the cups. |
• | In order to avoid cocking the cups and damaging the inside of
the wheel, alternately drive the rod on opposite sides of the cups. |
- Remove the brake rotor (15). Remove the wheel-to-rotor bolts (16),
the washers (10), and the nuts (9). Refer to
Brake Rotor Replacement
in Disc Brakes.
- Remove the wheel studs (13), if needed, using a press.
Inspection Procedure
Caution: When servicing wheel brake parts, do not create dust by grinding or
sanding brake linings or by cleaning wheel bearing parts with compressed air.
Many wheel brake parts contain fibers that can become air borne if dust is
created during servicing. Breathing dust containing fibers may cause serious
bodily harm. A water dampened cloth or water based solution should be used
to remove any dust on brake parts. Equipment is commercially available to
perform this washing function. These wet methods will prevent fibers from
becoming airborne.
Notice: Do not spin the wheel bearings with compressed air to dry them-the
wheel bearings may be damaged.
NOTICE: Do not use gasoline, kerosene or any other oil base solvents. These
solvents may leave an oily residue on the surface which damages the brake
linings and is flammable.
- Clean the bearings (8, 17) in a suitable solvent. Use a
stiff brush in order to remove all of the old lubricant.
- Clean inside the wheel-and-disc (15) assembly. Thoroughly clean
all of the lubricant out of the inside of the wheel. Wipe dry.
- Remove all gasket particles from the hub (14) outer end. Clean
all sealing compound out of the oil seal bore in the wheel inner end.
Important: Keep the lubricant off of the disc (15) friction surface. Remove the
lubricant with a suitable non-toxic, greaseless type of solvent and wipe the
surface clean with clean cloths.
- Clean the steering knuckle spindle (19). Remove all lubricant with a
cloth which has been soaked in solvent.
- Clean the cap (3) in solvent. Blow dry. Remove all traces of the
old gasket.
- Clean the adjusting nut (5) and washer (7) in solvent. Blow dry.
- Clean the spindle shoulder (19) . Remove all burrs and sharp edges
with an emery cloth. Wipe clean with solvent.
- Inspect the bearing cups for cracks and pits. Replace any cups
that are cracked or pitted.
- Inspect the cup fit in the wheel (14) . If the cups are loose
or if the cups can be rotated in the bore, replace the wheel.
- Inspect the bearings (8, 17) for excessive wear, chipped edges,
and other damage. Refer to
Wheel Bearings Diagnosis
in Suspension General Diagnosis.
- Inspect the bearings (8, 17) for flat or rough spots. Slowly roll
the bearing rollers around the bearing cone in order to find any flat or rough
spots. If you find flat or rough spots, replace the bearings.
- Inspect the brake rotor (15) . Refer to
Brake Pad Inspection
in Disc Brakes.
- Inspect the wheel studs (13) for cracks or damaged threads.
Installation Procedure
Important: If all the studs were removed, verify that the shield is in place, if
used.
- Install the wheel studs (13), if needed, using a press. Fit the studs
tightly.
- Install the brake rotor. Refer to
Brake Rotor Replacement
in Disc Brakes.
- Install the wheel-to-rotor bolts (16), the washers (10), and
the nuts (9).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Tighten the Dayton-Walther
hub-to-drum nuts/hub-to-rotor bolts according to the following specifications:
Tighten
• | 7/16-20 to 54 N·m (40 lb ft) |
• | 1/2-20 to 90 N·m (66 lb ft) |
• | 9/16-18 to 110 N·m (81 lb ft) |
• | 5/8-18 to 151 N·m (110 lb ft) |
• | 3/4-16 to 300 N·m (221 lb ft) |
- Install the bearing cups to the hub.
- Position each cup in the hub and drive the cup into place using
a suitable driver or a brass drift against the outer edge of the cup.
- If you use a drift, alternately drive against the opposite side
in order to drive the cup squarely.
- Cups must seat against the shoulder in the hub.
- Install the wheel bearings.
Oil or Grease Lubricated Wheel Bearing Installation
- Whenever oil or grease is indicated in this procedure, use as specified
in
Fluid and Lubricant Recommendations
in Maintenance and Lubrication.
Important:
• | Use a greasing machine if available. If a greasing machine is
not available, pack the bearings by hand. You MUST thoroughly work the grease
into the bearings, between the rollers, the core, and the cage. |
• | Apply a thin coat of grease to the inside of the wheel (14) and
the spindle (19). DO NOT fill the hub with grease. A thin coat of grease 3 mm
(1/8 in) thick will help to retard rusting. Allow some excess
grease at the inside of the bearings and around the adjusting nut. |
- Pack the bearings with high-temperature wheel bearing grease, if the
bearings are not oil lubricated.
- Install the inner bearing (17) to the wheel (14).
- Apply grease to the lips of a new seal (18).
- Apply a thin layer of non-hardening sealing compound to the hub
seal bore.
Important: Face the seal lip inside the wheel (14). Provide enough clearance between
the seal (18) and the bearing (17) so that the bearing can rotate freely without
rubbing against the seal.
- Install the new seal (18) to the wheel (14). Press the seal into the
wheel (14) until the seal seats against the bearing cup.
- Install the wheel (14) and the disc assembly (15) to the spindle
(19). DO NOT damage the seal or the flange ring.
- Install the outer wheel bearing (8).
- Install the washer (7).
- Install the adjusting nut (5). DO NOT tighten the nut.
- Install the caliper assembly, if equipped. Refer to
Brake Caliper Replacement
.
- Install the front tire and wheel assembly.
- Adjust the front wheel bearings. Refer to
Wheel Bearing Adjustment
.
- Install a new gasket (4). Install the hub cap (3).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the washers
(2) and the bolts (1).
Tighten
Tighten the hub cap bolt (1) evenly to 13 N·m (115 lb in).
- If oil lubrication is
used, fill oil to the level on the window (2).
- Install the window plug (1).
- Adjust the brakes. Refer to Disc Brakes.
- Lower the vehicle.
- Remove the blocks.
Front Wheel Hub, Bearing, and Seal Replacement Drum Brakes with Cast Wheel
Removal Procedure
- Set the parking brake.
- Block the vehicle rear wheels.
- Lift the vehicle frame until the front tire is off the ground.
Notice: Perform the following steps before beginning any vehicle lifting or
jacking procedure:
• | Remove or secure all of the vehicle's contents in order to avoid
any shifting or any movement that may occur during the vehicle lifting or
jacking procedure. |
• | The lifting equipment or the jacking equipment weight rating must
meet or exceed the weight of the vehicle and any vehicle contents. |
• | The lifting equipment or the jacking equipment must meet the operational
standards of the lifting equipment or jacking equipment's manufacturer. |
• | Perform the vehicle lifting or jacking procedure on a clean, hard,
dry, level surface. |
• | Perform the vehicle lifting or jacking procedure only at the identified
lift points. DO NOT allow the lifting equipment or jacking equipment to contact
any other vehicle components. |
Failure to perform the previous steps could result in damage to the
lifting equipment or the jacking equipment, the vehicle, and/or the vehicle's
contents.
- Support the frame using suitable safety stands.
- Remove the front tire and wheel assembly.
- Remove the hub cap (3) and the gasket (4).
- Remove the following components:
Important: Do not let the bearing fall to the floor.
- Pull the wheel and drum assembly (14,15) part way off of the spindle
of the steering knuckle (19). Remove the outer wheel bearing (8).
- Remove the wheel and drum assembly (14,15) straight off the spindle
(19). Use care to prevent damage to the spindle.
- Remove the seal (18).
- Remove the inner wheel bearing (17).
- Remove the bearing cups.
• | Insert a mild steel rod through the opposite end of the wheel.
Drive the rod against the inner edge of the cups. |
• | In order to avoid cocking the cups and damaging the inside of
the wheel, alternately drive the rod on opposite sides of the cups. |
- Remove the brake drum (15) by removing the drum-to-wheel bolts
(16). Refer to
Brake Drum Replacement
in Air Drum.
- Remove the wheel studs (13), if needed, using a press.
Inspection Procedure
Caution: When servicing wheel brake parts, do not create dust by grinding or
sanding brake linings or by cleaning wheel bearing parts with compressed air.
Many wheel brake parts contain fibers that can become air borne if dust is
created during servicing. Breathing dust containing fibers may cause serious
bodily harm. A water dampened cloth or water based solution should be used
to remove any dust on brake parts. Equipment is commercially available to
perform this washing function. These wet methods will prevent fibers from
becoming airborne.
Notice: Do not spin the wheel bearings with compressed air to dry them-the
wheel bearings may be damaged.
NOTICE: Do not use gasoline, kerosene or any other oil base solvents. These
solvents may leave an oily residue on the surface which damages the brake
linings and is flammable.
- Clean the bearings (8, 17) in a suitable solvent. Use a
stiff brush in order to remove all of the old lubricant.
- Clean inside the wheel-and-drum (14, 15) assembly. Thoroughly
clean all of the lubricant out of the inside of the wheel. Wipe dry.
- Remove all gasket particles from the hub (3) outer end. Clean
all sealing compound out of the oil seal bore in the wheel inner end.
Important: Keep the lubricant off of the drum (15) friction surface. Remove the
lubricant with a suitable non-toxic, greaseless type of solvent and wipe the
surface clean with clean cloths.
- Clean the steering knuckle spindle (19) . Remove all lubricant with
a cloth which has been soaked in solvent.
- Clean the cap (3) in solvent. Blow dry. Remove all traces of the
old gasket.
- Clean the adjusting nut (5) and washer (7) in solvent. Blow dry.
- Clean the spindle (19) shoulder. Remove all burrs and sharp edges
with an emery cloth. Wipe clean with solvent.
- Inspect the bearing cups (8, 17) for cracks and pits. Replace
any cups that are cracked or pitted.
- Inspect the cup fit in the wheel. If the cups are loose or if
the cups can be rotated in the bore, replace the wheel.
- Inspect the bearings (8, 17) for excessive wear, chipped edges,
and other damage. Refer to
Wheel Bearings Diagnosis
in Suspension General Diagnosis.
- Inspect the bearings (8, 17) for flat or rough spots. Slowly roll
the bearing rollers around the bearing cone in order to find any flat or rough
spots. If you find flat or rough spots, replace the bearings.
- Inspect the brake drum (15) . Refer to
Brake Drum Inspection
in Air Drums.
- Inspect the wheel studs (13) for cracks or damaged threads.
Installation Procedure
Important: If all of the studs were removed, verify that the shield is in place,
if used.
- Install the wheel studs (13), if needed, using a press. Fit the studs
tightly.
- Install the brake drum. Refer to
Brake Drum Inspection
.
- Install the hub-to-drum bolts (16), the washers (10), and the
nuts (9).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Tighten the Dayton-Walther
hub-to-drum nuts according to the following specifications:
Tighten
• | 7/16-20 to 54 N·m (40 lb ft) |
• | 1/2-20 to 90 N·m (66 lb ft) |
• | 9/16-18 to 110 N·m (81 lb ft) |
• | 5/8-18 to 151 N·m (110 lb ft) |
• | 3/4-16 to 300 N·m (221 lb ft) |
- Install the bearing cups to the hub.
- Position each cup in the hub and drive the cup into place using
a suitable driver or a brass drift against the outer edge of the cup.
- If you use a drift, alternately drive against the opposite side
in order to drive the cup squarely.
- Cups must seat against the shoulder in the hub.
- Install the wheel bearings.
Oil or Grease Lubricated Wheel Bearing Installation
- Whenever oil or grease is indicated in this procedure, use as specified
in
Fluid and Lubricant Recommendations
in Maintenance and Lubrication.
Important:
• | Use a greasing machine if available. If a greasing machine is
not available, pack the bearings by hand. You MUST thoroughly work the grease
into the bearings, between the rollers, the core, and the cage. |
• | Apply a thin coat of grease to the inside of the wheel (14) and
the spindle (19). DO NOT fill the hub with grease. A thin coat of grease 3 mm
(1/8 in) thick will help to retard rusting. Allow some excess
grease at the inside of the bearings and around the adjusting nut. |
- If the bearings are not oil lubricated, pack the bearings with high-temperature
wheel bearing grease.
- Install the inner bearing (17) to the wheel (14).
- Apply grease to the lips of a new seal (18).
- Apply a thin layer of non-hardening sealing compound to the hub
seal bore.
Important: Face the seal lip inside the wheel (14). Provide enough clearance between
the seal (18) and the bearing (17) so that the bearing can rotate freely without
rubbing against the seal.
- Install the new seal (18) to the wheel (14). Press the seal into the
wheel (14) until the seal seats against the bearing cup.
- Install the wheel (14) and the drum assembly (15) to the spindle
(19). DO NOT damage the seal or the flange ring.
- Install the outer wheel bearing (8).
- Install the washer (7).
- Install the adjusting nut (5). DO NOT tighten the nut.
- Install the front tire and wheel assembly.
- Adjust the front wheel bearings. Refer to
Wheel Bearing Adjustment
.
- Install a new gasket (4). Install the hub cap (3).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the washers
(2) and the bolts (1).
Tighten
Tighten the hub cap bolt (1) evenly to 13 N·m (115 lb in).
- If oil lubrication is
used, fill oil to the level on the window (2).
- Install the window plug (1).
- Adjust the brakes. Refer to
Air Drum Brake Adjustment
in Air Drum.
- Lower the vehicle.
- Remove the blocks.