Intake Manifold Disassemble Upper

1. Remove the throttle body nuts.



2. Remove the throttle body.



3. Remove and discard the throttle body gasket.
4. Remove the throttle body studs, if required.




Important: Note the position of the exhaust gas recirculation (EGR) valve before removal. It is possible to improperly install the EGR valve 180 degrees from the original position.

5. Remove the EGR valve bolts.

Notice: The Linear EGR valve is an electrical component. DO NOT soak in any liquid cleaner or solvent because damage may result.

6. Remove the EGR valve.
7. Remove the EGR gasket.



8. Remove the evaporative emission (EVAP) purge valve bolts.
9. Remove the EVAP purge valve.

Intake Manifold Disassemble Lower

1. Remove the MAP sensor retainer nut.
2. Remove the MAP sensor retainer.
3. Remove the MAP sensor.



4. Remove the fuel rail bolts and stud.
5. Remove the fuel rail.



6. Remove the coolant outlet housing bolts.
7. Remove the coolant outlet housing.
8. Remove the thermostat.



9. Remove the thermostat bypass fitting, if required.



10. Remove the engine coolant air bleed fitting (1), if required.
11. Remove the ECT sensor hole plug (2), if required.