GM Service Manual Online
For 1990-2009 cars only

Object Number: 214848  Size: SF
Engine Controls Components
Cell 20: Engine Controls, Exhaust Gas Recirculation Valve
Handling ESD Sensitive Parts Notice
Handling ESD Sensitive Parts Notice

Circuit Description

The Intake Air Temperature (IAT) sensor contains a semiconductor device which changes resistance based on temperature (a thermistor). The IAT sensor mounts in the air intake passage of the engine air induction system. The IAT sensor has a signal circuit and a ground circuit. The PCM applies a voltage (about 5.0 volts) on the signal circuit to the sensor. The PCM monitors changes in this voltage caused by changes in the resistance of the sensor in order to determine the intake air temperature.

When the intake air is cold, the sensor (thermistor) resistance is high, and the PCMs signal voltage is only pulled down a small amount through the sensor to ground. The PCM senses a high signal voltage (low temperature). When the intake air is warm, the sensor resistance is low, and the signal voltage is pulled down a greater amount. This causes the PCM to sense a low signal voltage (high temperature).

When the PCM senses a signal voltage higher than the normal operating range of the sensor.

Conditions for Running the DTC

    • DTC(s) P0102, P0103, P0117, P0118, are not set.
    • Engine is operating longer than 100  seconds.
    • ECT is greater than 0°C (32°F).
    • Vehicle speed is less than 11 km/h (7 mph).
    • Mass Air Flow is less than 15 grams per second.

Conditions for Setting the DTC

    • Intake Air Temperature is less than -35°C (-31°F).
    • All above conditions exist for 0.3  seconds.

Action Taken When the DTC Sets

The PCM will illuminate the malfunction indicator lamp (MIL) on the second consecutive drive trip that the diagnostic runs and fails.

The PCM will record operating conditions at the time the diagnostic fails. The first time the diagnostic fails, this information will be stored in Failure Records. If the diagnostic reports a failure on the second consecutive drive trip, the operating conditions at the time of failure will be written to Freeze Frame and the Failure record will be updated.

Conditions for Clearing the MIL/DTC

       Important: If the last failure was during a non-typical driving condition, the MIL may remain ON longer than 3 drive trips. Review Freeze Frame and Failure Records for the last failure conditions.

    • The PCM turns the MIL OFF after 3 consecutive drive trips when the test has Run and Passed and not Failed.
    • A history DTC will clear if no fault conditions have been detected for 40 warm-up cycles (coolant temperature has risen 22°C (40°F) from the startup coolant temperature and the engine coolant temperature exceeds 70°C (160°F) during the same ignition cycle.
    • Use the scan tool Clear Information function.
    • A last test failed (Current DTC) will clear when the diagnostic runs and does not fail.
    • Disconnect the PCM battery feed for 30  seconds.

Diagnostic Aids

A scan tool indicates the temperature of the ambient air which is entering the throttle body. The air temperature should read very close to the temperature of the outside air. The air temperature should rise gradually as the engine warms up and the underhood temperature increases. If DTC P1111 is set, the problem is intermittent. Check for an open in the IAT sensor circuit. This may be accomplished by moving the VCM harness at various locations and monitoring IAT temperature or IAT voltage on the scan tool. If the voltage varies, look for an open in the area of the harness that caused the variance Also, a sensor may become skewed or mis-scaled. The Temperature vs. Resistance Value Table will help in order to detect a skewed sensor. Refer to Temperature vs Resistance .

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. This step determines if the malfunction is present. For any test that requires probing the PCM or component harness connectors, use the Connector Test Adapter Kit J 35616 . Using this kit will prevent any damage to the harness connector terminals.

  2. Using the Freeze Frame and/or Failure Records data may aid in locating an intermittent condition. If you cannot duplicate the DTC, the information included in the Freeze Frame and/or Failure Records data can help determine how many miles since the DTC set. The Fail Counter and Pass Counter can also help determine how many ignition cycles the diagnostic reported a pass and/or a fail. Operate the vehicle within the same freeze frame conditions (RPM, load, vehicle speed, temperature etc.) that you observed. This will isolate when the DTC failed. For any test that requires probing the PCM or component harness connectors, use the Connector Test Adapter Kit J 35616 . Using this kit prevents any damage to the harness connector terminals.

  3. An intake air temperature above 139°C (282°F) indicates that the PCM and IAT wiring are OK.

  4. An intake air temperature above 139°C (282°F) indicates that the PCM and IAT signal circuit is OK.

  5. Disconnecting the PCM allows using the DMM J 39200 in order to check continuity of the circuits. This aids in locating an open or a shorted circuit.

  6. Disconnecting the PCM allows using the DMM J 39200 in order to check continuity of the circuits. This aids in locating an open or a shorted circuit.

  7. Inspect for proper terminal tension/connections at the PCM harness before replacing the PCM.

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Install a scan tool.
  2. Turn ON the ignition leaving the engine OFF.
  3. Monitor the IAT display on the Engine 1 Data List of the scan tool.

Is the IAT at the specified value?

-39°C (-38°F)

Go to Step 4

Go to Step 3

3

  1. Turn ON the ignition leaving the engine OFF.
  2. Review the Freeze Frame and/or Failure Records data for this DTC and observe the parameters.
  3. Turn OFF the ignition for 15 seconds.
  4. Start the engine.
  5. Operate the vehicle within the conditions required for this diagnostic to run, and as close to the conditions recorded in the Freeze Frame/Failure Records as possible. Special operating conditions that you need to meet before the PCM will run this diagnostic, where applicable, are listed in Conditions for Running the DTC.
  6. Select the Diagnostic Trouble Code (DTC) option, the Specific DTC option, then enter the DTC number using the scan tool.

Does the scan tool indicate that this diagnostic failed this ignition?

--

Go to Step 4

Go to Diagnostic Aids

4

  1. Turn the ignition OFF.
  2. Disconnect the IAT sensor electrical connector.
  3. Turn ON the ignition leaving the engine OFF.
  4. Jumper the IAT harness terminals together.
  5. Observe the IAT parameter on the scan tool.

Is the IAT at the specified value?

140°C (284°F)

Go to Step 9

Go to Step 5

5

Jumper the IAT signal circuit to a known good ground.

Is the IAT at the specified value?

140°C (284°F)

Go to Step 8

Go to Step 6

6

  1. Turn OFF the ignition.
  2. Disconnect the PCM connector. Refer to Powertrain Control Module Replacement .
  3. Check the IAT sensor signal circuit for an open.

Is the IAT sensor signal circuit open?

--

Go to Step 7

Go to Step 11

7

Repair the IAT sensor signal circuit. Refer to Wiring Repairs

Is the action complete?

--

Go to Step 12

--

8

  1. Turn OFF the ignition.
  2. Disconnect the PCM connector. Refer to Powertrain Control Module Replacement .
  3. Check the IAT sensor ground circuit for an open.

Is the IAT sensor ground circuit open?

--

Go to Step 10

Go to Step 11

9

Replace the IAT sensor. Refer to Intake Air Temperature Sensor Replacement .

Is the action complete?

--

Go to Step 12

--

10

Repair the IAT sensor ground circuit. Refer to Wiring Repairs

Is the action complete?

--

Go to Step 12

--

11

Important:: Reprogram the replacement PCM.

Replace the PCM. Refer to Powertrain Control Module Replacement .

Is the action complete?

--

Go to Step 12

--

12

  1. Select the Diagnostic Trouble Code (DTC) option and the Clear DTC Information option using the scan tool.
  2. Idle the engine at the normal operating temperature.
  3. Select the Diagnostic Trouble Code (DTC) option and the Specific DTC option, then enter the DTC number using the scan tool.
  4. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text, if applicable.

Does the scan tool indicate that this test ran and passed?

--

Go to Step 13

Go to Step 2

13

Select the Capture Info option and the Review Info option using the scan tool.

Does the scan tool display any DTCs that you have not diagnosed?

--

Go to the applicable DTC table

System OK