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For 1990-2009 cars only

Scan Tool Does Not Communicate with Components Diesel Engine

Step

Action

Value(s)

Yes

No

1

Attempt to establish communication with the same system on a different vehicle.

Is communication established?

--

Go to Step 2

Go to Step 3

2

  1. Place the ignition switch in the OFF position.
  2. Check for the proper connection of the scan tool to the data link connector.

Is the connection good?

--

Go to Step 4

Go to Step 5

3

The scan tool may be malfunctioning. Refer to the scan tool instruction manual.

Is communication established?

--

Go to Step 4

--

4

  1. Place the ignition switch in the ON position.
  2. Attempt to establish communication with the other module connected to the serial data line.

Can communications be established?

--

Go to Step 6

Go to Step 7

5

Repair the data link connector.

Does the scan tool communicate with the components?

--

System OK

Go to Step 8

6

  1. Place the ignition switch in the OFF position.
  2. Disconnect the module that will not communicate.
  3. Check for proper connection at the serial data line terminal(s).

Is there a proper connection?

--

Go to Step 9

Go to Step 10

7

  1. Disconnect all of the modules connected to the serial data line, data link connector terminals 7 and 15.
  2. Use a DMM to measure the resistance on the data link connector between terminals 7 and 4 (ground).
  3. Use a DMM to measure the resistance on the data link connector between terminals 15 and 4 (ground).

Does the DMM display OL (infinite)?

--

Go to Step 11

Go to Step 12

8

Reconnect the scan tool as necessary.

Does the scan tool communicate with the components?

--

System OK

--

9

Use a DMM to measure the resistance between the data link connector and the serial data line terminals in the affected module harness connector.

Is the resistance less than the specified value?

5.0 ohms

Go to Step 13

Go to Step 14

10

Ensure the proper connection.

Is the repair completed?

--

Go to Step 9

--

11

  1. Place the ignition switch in the RUN position.
  2. Use a DMM to measure the voltage on the data link connector between terminals 7 and 4 (ground).
  3. Use a DMM to measure the voltage on the data link connector between terminals 15 and 4 (ground).

Does the DMM read voltage (any value)?

--

Go to Step 15

Go to Step 16

12

Repair the short to ground in the affected serial data line.

Does the scan tool communicate with the components?

--

System OK

--

13

Repair the open in the affected serial data line circuit between the data link connector and the disconnected module harness connector.

Does the scan tool communicate with the components?

--

System OK

--

14

Check for power and ground to the module.

Are the power and ground OK?

--

Go to Step 17

--

15

Repair the short to voltage in the affected serial data line.

Is the repair completed?

--

System OK

--

16

  1. Place the ignition switch in the OFF position.
  2. Reconnect one of the disconnected modules.
  3. Place the ignition switch in the RUN position.
  4. Attempt to establish communication.

Can communication be established?

--

System OK

Go to Step 18

17

Replace the affected module.

Does the scan tool communicate with the components?

--

System OK

--

18

Replace the most recently connected module. Repeat this procedure until the malfunctioning module is isolated.

Does the scan tool communicate with the components?

--

System OK

--

Scan Tool Does Not Communicate with Components Gasoline Engine

Step

Action

Value(s)

Yes

No

1

  1. Disconnect the scan tool from the vehicle.
  2. Connect the scan tool to a different vehicle with the same system.
  3. Attempt to establish communications.

Are communications established?

--

Go to Step 2

Go to Step 3

2

Connect a test lamp from terminal 4 to B+.

Did the test lamp light?

--

Go to Step 4

Go to Step 5

3

The scan tool may be malfunctioning. Refer to the scan tool instruction manual.

Can connections be established?

--

Go to Step 2

--

4

Connect a test lamp from terminal 5 to B+.

Did the test lamp light?

--

Go to Step 6

Go to Step 7

5

Repair the open in CKT 150 (BLK) between the DLC and G102.

Does the scan tool communicate with the components?

--

System OK

--

6

  1. Backprobe the DLC with a DMM between terminal 1 and powertrain control module (PCM) harness connector terminal A8.
  2. Backprobe the DLC with a DMM between terminal 6 and powertrain control module (PCM) harness connector A9.
  3. Measure the resistance.

Is the resistance more than the specified value for either check?

5.0 ohms

Go to Step 8

Go to Step 9

7

Repair the open in CKT 451 (BLK/WHT) between the DLC and G106.

Does the scan tool communicate with the components?

--

System OK

--

8

  1. Backprobe the DLC with a DMM between terminal 1 and powertrain control module (PCM) harness connector terminal A8.
  2. Backprobe the DLC with a DMM between terminal 6 and powertrain control module (PCM) harness connector terminal A9.
  3. Place the ignition switch to the RUN position.
  4. Measure the voltage.

Does the DMM register voltage (any value) for either check?

--

Go to Step 10

Go to Step 11

9

Repair the short to ground in the affected circuit between the DLC and the powertrain control module (PCM).

Does the scan tool communicate with the components?

--

System OK

--

10

Repair the short to voltage in the affected circuit.

Does the scan tool communicate with the components?

--

System OK

--

11

  1. Backprobe the DLC with a DMM from terminal 12 to terminal 5.
  2. Measure the voltage.

Does the DMM register voltage (any value)?

--

Go to Step 12

Go to Step 13

12

Repair the short to voltage in CKT 799 (TAN/WHT) between the DLC and the EBCM.

Does the scan tool communicate with the components?

--

System OK

--

13

  1. Backprobe the DLC with a DMM from terminal 12 to terminal 5.
  2. Measure the resistance.

Is the resistance less than the specified value?

5.0 ohms

Go to Step 14

Go to Step 15

14

Repair the short to ground in CKT 799 (TAN/WHT) between the DLC and the EBCM.

Does the scan tool communicate with the components?

--

System OK

--

15

  1. Backprobe the DLC with a DMM from terminal 16 to terminal 5.
  2. Measure the voltage.

Does the DMM register battery voltage?

--

Go to Step 16

Go to Step 17

16

  1. Place the ignition switch in the OFF position.
  2. Disconnect the module that will not communicate.
  3. Check for the proper connection at the serial data line terminal(s).
  4. Repair as necessary.

Is the repair completed?

--

Go to Step 18

--

17

Repair the open in CKT 140 (ORN) between the DLC and the HORNS circuit breaker.

Does the scan tool communicate with the components?

--

System OK

--

18

Use a DMM to measure the resistance between the data link connector and the serial data line terminal(s) in the affected module harness connector.

Does the DMM register resistance equal or less than the specified value?

5.0 ohms

Go to Step 19

Go to Step 20

19

Repair the open in the affected serial data line circuits(s) between the data link connector and the disconnected module harness connector.

Does the scan tool communicate with the components?

--

System OK

--

20

Check for power and ground in the module.

Are the power and ground OK?

--

Go to Step 21

--

21

Replace the affected module.

Does the scan tool communicate with the components?

--

System OK

--