GM Service Manual Online
For 1990-2009 cars only

Owner Checks and Services General

Perform the owner checks and services that are listed below at the intervals specified in order to ensure the safety, dependability and emission control performance of your vehicle.

For your safety and the safety of others, inspect any of the safety related components that may have been damaged in an accident. Perform any necessary repairs before operating the vehicle.

At the minimum, perform these routine inspections every 6 months or 10 000 km (6,000 mi), whichever occurs first. Complete any necessary repairs before operating the vehicle.

At Each Fuel Fill

Important: 

   • Perform these underhood inspections at each fuel fill.
   • Do not add too much oil. If your engine has so much oil that the oil level gets above the upper mark that shows the proper operating range, your engine could be damaged.

Engine Oil Level Inspection

Inspect the engine oil level. Add the proper oil if necessary.

Gasoline Engines

    • If the oil is at or below the ADD mark, you will need to add at least one quart of oil. But you must use the right kind. This part explains what kind of oil to use. For crankcase capacity, see Capacities and Specifications in the Index.
    • Engine oil with the American Petroleum Institute Certified for Gasoline Engines "Starburst" symbol of the proper viscosity. In order to determine the preferred viscosity for your engine. Refer to Engine Oil in the GM Owner's Manual.
    • Engine oil with the letters CG-4 is best for your vehicle. If GC-4 is not available, you many use CF-4/SH oil. The letters CG-4 and CF-4/SH indicate American petroleum Institute (API) levels of quality. In order to determine the preferred viscosity for your vehicle's diesel engine. Refer to Engine Oil in the GM Owner's Manual.

Engine Coolant Level Inspection

Inspect the engine coolant level. Add the proper coolant mix if necessary.

Windshield Washer Fluid Level Inspection

Inspect the windshield washer fluid level in the windshield washer tank. Add the proper fluid if necessary.

Tire Inflation Inspection

Inspect the tire inflation. Ensure that the tires are inflated to the pressures specified on the Certification/Tire label.

At Least Twice a Year

Parking Brake Inspection

Park the vehicle on a fairly steep hill. Hold the vehicle with the parking brake only. This procedure determines the holding ability of the parking brake.

Starter Switch Inspection

Caution: When you are doing this check, the vehicle could move suddenly. If it does, you or others could be injured. Follow the steps below.

Ensure that there is enough room around the vehicle.

On manual transmission vehicles, place the shift lever in NEUTRAL (N). Push the clutch down halfway and attempt to start the engine. The starter should function only when the clutch is pushed down all the way to the floor. If the starter functions when the clutch is NOT pushed all the way down, service the vehicle.

Automatic Transmission Shift Indicator Inspection

Verify that the indicator points to the gear chosen.

Steering Inspection

Be alert for any of the following conditions:

    • Changes in steering action
    • Abnormal front tire wear
    • Changes in steering wheel position

Inspect or service the vehicle when the following conditions occur:

    • The steering wheel is harder to turn.
    • The steering wheel has too much free play.
    • Strange sounds can be heard during turning or parking.

Brake System Inspection

Be alert for any of the following conditions:

    • Illumination of the low air warning lamp
    • The tone alarm
    • Changes in braking action
       - Repeated pulling to one side
       - Unusual sounds during braking
       - Increased brake pedal travel

Ensure that the air brake system reservoirs are drained daily with full system air pressure. Inspect the system for leaks.

Any of these conditions may indicate the need for brake system inspection or service.

Exhaust System Inspection

Be alert for any changes in the sound of the exhaust system or any smell of fumes. These conditions indicate that the system may be leaking. Inspect or repair the exhaust system immediately, if needed. Refer to Engine Exhaust and Running Your Engine While You're Parked cautions in the Owner's manual.

Engine Cooling System Inspection

Important: The radiator and A/C condenser should be kept clean for proper system performance. Cleaning is recommended at least once a year.

Inspect the front surface of the and A/C condenser. Insects, leaves, debris, etc. can affect the performance of the radiator and A/C condenser.

If the front surface of either or both of these components is found to be in need of cleaning, the unwanted material can be removed by performing the following:

   • Ensure that the engine is OFF and cool.
   • Blow compressed air through the radiator from the rear surface of the radiator toward the front of the vehicle.
   • If compressed air is not available, use a water hose to force water through the radiator from the rear surface of the radiator toward the front of the vehicle.
To help ensure proper cooling system pressure performance, a pressure test of the cooling system and pressure cap is recommended at least once a year.

Windshield Wipers and Washers Inspection

Inspect the operation and the conditions of the wiper blades.

Inspect the flow of the washer spray.

Lamps Inspection

Inspect the following lamps on the inside:

    • The panel lighting
    • The warning lights
    • The indicator lights

Inspect the following lamps on the outside:

    • The license plate lamps
    • The sidemarker lamps
    • The reflectors or lights on the outside mirrors
    • The headlamps
    • The parking lamps
    • The identification and clearance lamps
    • The taillamps
    • The brake lamps
    • The turn signals
    • The backup lamps
    • The hazard warning flashers

Inspect the headlamp aim if the beams seem to be inappropriately aimed.

Glass, Mirrors, Lamps and/or Reflectors Condition Inspection

Inspect all glass, mirrors, lamps or reflectors for the following conditions:

    • Broken
    • Scratched
    • Dirty
    • Damaged

Any of the above conditions may reduce the view or visibility or cause injury. Replace, clean, or repair promptly if necessary.

Hood Latches Inspection

Verify that the hood closes firmly.

Inspect for broken, damaged or missing parts that might prevent tight latching.

Ensure that the secondary latch, if equipped, prevents the hood from opening all the way when the primary latch is released.

Fluid Leaks Inspection

Inspect for fluid leaks of the following substances by looking at the surface beneath the vehicle after it has been parked for a while:

    • Fuel
    • Coolant
    • Oil

Underbody Inspection

Corrosive materials used for ice and snow removal and dust control may collect on the underbody. If these materials are not removed, accelerated corrosion (rust) may occur on the following underbody parts:

    • The fuel lines
    • The frame
    • The floor pan
    • The exhaust system

At least every spring, flush these materials from the underbody using plain water. Thoroughly clean any areas where mud and other debris may collect. Loosen the sediment packed in the closed areas of the frame before flushing.

Engine Cover Inspection

Verify that the cab's engine cover and seal (if equipped) are not torn or damaged.

Verify that the cover is bolted down firmly to the floor.

At Least Once a Year

Key Lock Cylinders Service

Lubricate the key lock cylinders using the correct lubricant.

Tractor Protection (Breakaway) Valve Inspection

On air brake models, perform the following procedures on the tractor protection (breakaway) valve:

  1. Remove the tractor protection (breakaway) valve.
  2. Disassemble the tractor protection (breakaway) valve.
  3. Clean the tractor protection (breakaway) valve.
  4. Inspect the tractor protection (breakaway) valve.

Engine Oil and Filter Change


Object Number: 65536  Size: MH

USE SG OR SH quality energy conserving II oils in order to ensure proper engine oil viscosity.

You may show the SG or SH designations alone or in combination with the following designations:

    • CE/SH
    • SH/CC
    • SH/CD
    • SF
    • SG
    • CC

Oil Filter

Notice: To prevent leakage of all oil filters such as PF-932, etc., it is very important that the installation instructions listed below are closely followed.

  1. Turn the filter to the left in order to remove the used filter.
  2. Clean the gasket sealing area on the engine oil filter mounting surface.
  3. Ensure that the threaded nipple or the bolt is properly torqued if the engine has an adapter base.
  4. Lightly oil the gasket using clean oil in order to install the filter.
  5. Tighten the oil filter gasket 3/4 to 1 full turn after the oil filter gasket contacts the oil filter mounting surface.
  6. Use a cap-type wrench or a strap-type wrench with a handle or the equivalent in order to ensure proper installation of the oil filter gasket.
  7. Run the engine for three minutes with the proper engine oil level. Then thoroughly inspect the oil gasket filter area for leaks.

Engine Oil Viscosity

Engine oil viscosity affects fuel economy and cold-weather operation. Lower viscosity engine oils provide efficient fuel economy and cold weather performance. Warmer weather conditions require the use of higher viscosity engine oils for satisfactory lubrication.

Notice: Using oils of any viscosity other than those recommended could result in engine damage. When choosing an oil, consider the range of temperatures the vehicle will be operated in before the next oil change. Then, select the recommended oil viscosity.

Consider the range of temperatures the vehicle operates in before the next oil change when selecting an oil. Then select the recommended oil viscosity.

Chassis Lubrication

Notice: Do not lubricate the parking brake cables. Lubrication destroys the plastic coating on the cable.

Lubricate the following chassis components:

    • The shift linkage
    • The parking brake cable guides
    • The underbody contact points and the linkage

In order to lubricate the ball joints, wipe off all dirt from the grease fitting. Lubricate the ball joints only if the ball joints temperature is -12°C (10°F) or higher. Allow the ball joints to warn up before lubricating ball joints in cold weather. Use a low-pressure grease gun on all joints in order to prevent seal damage.

EGR System Service

Perform the EGR System Inspection.

Owner Checks and Services Single Axle

Single Axle Models


Object Number: 290696  Size: MF
(1)Propshaft Slip Joint
(2)Parking Brake Clevis Pin (Hydraulic Brakes Only)
(3)Clutch Release Cross Shaft (If Equipped)
(4)Master Cylinder (Hydraulic Brakes Only)
(5)Steering Tie Rod Ends
(6)Steering Column U-Joints
(7)Front Wheel Bearings
(8)Front Steering Knuckles
(9)Brake Cam Roller Pins at Interface of Pin and Shoe (Air Brakes Only)
(10)Slack Adjuster (Air Brakes Only)
(11)Brake Camshaft Brake Caliper Rails (If Equipped)
(12)Steering Column Slip Joint
(13)Steering Drag Link Ends
(14)Pivot Points and Hinges
(15)Pivot Points and Hinges
(16)Brake Camshaft Brake Caliper Rails (If Equipped)
(17)Slack Adjuster (Air Brakes Only)
(18)Brake Cam Roller Pins at Interface of Pin and Shoe (Air Brakes Only)
(19)Front Steering Knuckles
(20)Front Wheel Bearings
(21)Steering Tie Rod Ends
(22)Clutch Release Cross Shaft (If Equipped)
(23)Clutch Release Bearing (If Equipped)
(24)Battery Terminal (Except ST type)
(25)Transmission
(26)Parking Brake Bell Crank (Hydraulic Brakes Only)
(27)Parking Brake Lever Pivot (Hydraulic Brakes Only)
(28)Propshaft Slip Joint
(29)Propshaft Slip Joint
(30)Rear Wheel Bearing
(31)Brake Cam Roller Pins at Interface of Pin and Shoe (Air Brakes Only)
(32)Brake Camshaft Brake Caliper Rails (If Equipped)
(33)Slack Adjuster (Air Brakes Only)
(34)Rear Axle
(35)Spring Slip Pads (If Equipped with Multi-Leaf)
(35)Spring Slip Pads (Multi-Leaf Spring Only)
(36)Slack Adjuster (Air Brakes Only)
(37)Brake Camshaft Brake Caliper Rails (If Equipped)
(38)Brake Cam Roller Pins at Interface of Pin and Shoe (Air Brakes Only)
(39)Rear Wheel Bearing