GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Block the wheels.
  2. Drain all of the air reservoirs. Refer to Draining Reservoirs in Air Brakes.
  3. Important: Tag the air lines for later installation.

  4. Remove the air lines at the two-speed rear axle pressure protection valve. Refer to Air Brakes.
  5. Remove the following components from the two-speed rear axle pressure protection valve:
  6. • The nuts
    • The washers
    • The bolts
  7. Remove the two-speed rear axle pressure protection valve at the brake pedal bracket.
  8. Inspect the air lines for the following conditions:
  9. • Damage
    • Kinks
    • Wear
  10. Repair or replace the air lines as needed. Refer to Hose and Line Replacement - Nylon and Metal Compression in Air Brakes.

Installation Procedure

  1. Install the two-speed rear axle pressure protection valve at the brake pedal bracket.
  2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the following components to the two-speed rear axle pressure protection valve:
  4. • The bolts
    • The washers
    • The nuts

    Tighten
    Tighten the nuts to 12 N·m (106 lb in).

  5. Install the air lines at the two-speed rear axle pressure protection valve. Refer to Hose and Line Replacement - Nylon and Metal Compression in Air Brakes.
  6. Start the engine. Charge the system to the air compressor governor cutout point.
  7. Stop the engine.
  8. Inspect for air leaks using a soap solution.
  9. Remove the wheel blocks.