GM Service Manual Online
For 1990-2009 cars only

Problem

Action

Loose drive gear or pulley

Important:: DO NOT BACK OFF THE CRANKSHAFT NUT TO ALIGN THE COTTER PIN AND CASTELLATED NUT. Some compressors do not use castellated nuts. DO NOT USE IMPACT WRENCHES.

Inspect the fit of the drive gear on pulley on the compressor crankshaft. The pulley on gear must be completely seated and the crankshaft nut must be tight.

    • If the compressor crankshaft surface or its keyway damage, it is indication of loose drive components.
    • If damage to the compressor crankshaft is detected, replace the compressor.
    • When installing the drive gear or pulley, torque the crankshaft nut to the appropriate torque specifications.

Excessively worn drive couplings or gears

Inspect drive gear and couplings and engine for excessive wear . Replace as necessary. Non-metallic gears should be replace when the compressor is changed.

Compressor cylinder head or discharge line restrictions

Inspect the compressor discharge port and discharge line for carbon build-up. If carbon is detected, check for proper cooling to the compressor. Inspect the discharge line for kinks and restrictions. Replace discharge line as necessary.

Worn or burned out bearings

Check for proper oil pressure in the compressor. Minimum required oil pressure; 15 psi engine idling, 15 psi maximum governed engine rpm. Check for excessive oil temperature-should not exceed 240°F.

Faulty compressor

Replace or repair the compressor after that no other installation defects exist.

Air compressor pulley

Replace the air compressor pulley if noise still exist.