GM Service Manual Online
For 1990-2009 cars only

Frame service can be minimized by lessening the concentration of stress in small areas of the frame.

    • Use vehicles only for the purposes for which they were designed.
       - Do not overload the vehicle.
       - Load the vehicle evenly. Avoid localized loads.
       - Do not operate the vehicle on extremely rough terrain at excessive speeds.
       - Determine the forces placed on a frame from the operation of equipment when picking a frame for a new vehicle or reinforcing a frame.
    • Follow the recommended practices when repairing a frame. Follow the recommended practices when mounting a body or equipment on a frame.
       - Avoid sudden changes in the section modulus.
       - Do not drill holes in the frame rail flanges.
       - Space holes in the web section of a rail at least 13 mm (1/2 inch) apart.
       - Use existing holes whenever possible.
       - Do not cut holes with a torch.
       - Do not overheat the frame rails.
       - Avoid welding on the flanges.
       - Do not allow four or more holes to exist on the same vertical line of the web.