GM Service Manual Online
For 1990-2009 cars only

Object Number: 593489  Size: MF
Engine Controls Components
AIR Relay, AIR Pump, G104, VCM, IGN E Fuse
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice
VCM Connector End Views

Circuit Description

An AIR pump is used on this vehicle to lower tail pipe emissions on start-up. The vehicle control module (VCM) supplies a ground to the AIR pump relay in order to energize the AIR pump and the AIR solenoid.

The VCM will run a test using the HO2S voltages to diagnose the AIR system.

During this test, the VCM will activate the AIR pump during Closed Loop operation. When the AIR system is activated, the VCM will monitor the heated oxygen sensor (HO2S) voltages and short term fuel trim values for both banks of the engine. If the AIR system is operating properly, the HO2S voltages should go low and the short term fuel trim should go high.

The VCM checks that the HO2S voltages return to above a rich threshold when the AIR pump is disabled.

If the VCM determines that the HO2S voltages for both banks did not respond as expected during the tests, DTC P0410 will set. If only one sensor responded, the VCM will set either a DTC P1415 or P1416 to indicate on which bank the AIR system is inoperative.

Conditions for Running the DTC

    • No active engine coolant temperature (ECT) sensor DTCs
    • No active HO2S sensor DTCs
    • No active misfire DTCs
    • No active manifold absolute pressure (MAP) DTCs.
    • No active fuel trim DTCs
    • No active climate control panel (CCP) DTCs
    • No active throttle position (TP) Sensor DTCs
    • No active intake air temperature (IAT) DTCs
    • No active mass air flow (MAF) DTCs
    • No active vehicle speed sensor (VSS) DTCs
    • No system voltage DTCs
    • Power enrichment not active
    • Decel fuel cut-off (DFCO) not active
    • Catalyst overtemp protection is not active
    • The air/fuel ratio is 14.7:1.
    • The engine speed is above 550 RPM.
    • The engine load is less than 34 percent.
    • The system has been in Closed Loop operation for more than 20 seconds.
    • The MAF is less than 25 g/s.
    • The system voltage is more than 11.7 volts.
    • The ECT is between 80-110°C (176-230°F).
    • The short term fuel trim is between 124-132.

Conditions for Setting the DTC

    • The oxygen (O2) sensor voltage is less than 222 mv for more than 1.3 seconds
        OR
    • The short term fuel trim value changes more than 20 percent when the secondary air injection pump is turned ON and the system is in Closed Loop operation.

Action Taken When the DTC Sets

The VCM will turn ON the malfunction indicator lamp (MIL) after two consecutive test cycles with the fault active.

Conditions for Clearing the MIL or DTC

    • The control module turns OFF the MIL after 3 consecutive drive trips when the test has run and passed.
    • A history DTC will clear if no fault conditions have been detected for 40 warm-up cycles. A warm-up cycle occurs when the coolant temperature has risen 22°C (40°F) from the startup coolant temperature and the engine coolant reaches a temperature that is more than 70°C (158°F) during the same ignition cycle.
    • Use a scan tool in order to clear the DTCs.

Diagnostic Aids

Low AIR system volume may cause a DTC P1415, P1416, or an intermittent complaint. Also check for the following conditions:

    • Pinched, kinked, or restricted AIR pipes, hoses, or fittings
    • Leaks, holes, loose fittings, or hoses
    • Restricted or obstructed AIR pump inlet

An AIR supply hose that is melted before the check valve could indicate exhaust gas back-flow past the check valve.

An intermittent may be caused by any of the following conditions:

    • A poor connection
    • Rubbed through wire insulation
    • A broken wire inside the insulation

Thoroughly inspect any circuitry that is suspected of causing the intermittent complaint. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.

If a repair is necessary, refer to Wiring Repairs or Connector Repairs in Wiring Systems.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. This step determines if the cause of this DTC is still present.

  2. This step determines if there is a problem before or after the check valve.

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Install a scan tool.
  2. Start the engine and allow it to run for 2 minutes.
  3. Verify the engine is at normal operating temperature and in Closed Loop.
  4. Command ON the AIR pump with the scan tool.

Does the short term fuel trim bank 1 indicate a change of more than the specified value within 30 seconds?

16%

Go to Step 3

Go to Step 4

3

The DTC is intermittent.

Are any additional DTCs stored?

--

Go to the applicable DTC table

Go to Diagnostic Aids

4

Check the AIR system bank 1 for the following:

    • Hoses or pipes for proper connections
    • Secure hose clamps
    • Kinks, holes, or pinched hoses or pipes
    • Loose fittings
    • Components with evidence of heat damage

Did you find a problem?

--

Go to Step 8

Go to Step 5

5

  1. Disconnect the AIR hose at the AIR pump side of the bank 1 check valve.
  2. Start the engine and allow it to idle.
  3. Command ON the AIR pump with the scan tool.

Does air flow from the AIR hose?

--

Go to Step 6

Go to Step 7

6

Check for restrictions or leaks in the check valve and the AIR pipe on bank 1.

Did you find a problem?

--

Go to Step 8

Go to Diagnostic Aids

7

Check for restrictions or leaks in the bank 1 AIR hose between the check valve and the point where the system branches to each bank.

Did you find a problem?

--

Go to Step 8

Go to DTC P0410 Secondary Air Injection (AIR) System

8

Repair as necessary. Refer to Secondary Air Injection Check Valve and Check Valve Pipe Replacement - Bank 1 or Secondary Air Injection Check Valve and Check Valve Pipe Replacement - Bank 2 .

Is the action complete?

--

Go to Step 9

--

9

  1. Using the scan tool, clear the DTCs.
  2. Allow the engine to idle until normal operating temperature is reached.
  3. Select DTC and the Specific DTC functions.
  4. Enter the DTC number which was set.
  5. Operate the vehicle, within the Conditions for Setting this DTC, until the scan tool indicates the diagnostic Ran.

Does the scan tool indicate the diagnostic Passed?

--

Go to Step 10

Go to Step 2

10

Does the scan tool display any additional undiagnosed DTCs?

--

Go to the applicable DTC table

System OK