GM Service Manual Online
For 1990-2009 cars only

Tools Required

J 44402

Removal Procedure


    Object Number: 740245  Size: SH
  1. Remove the fuel tank. Refer to Fuel Tank Replacement .
  2. Remove fuel pipe assembly from tank. Refer to Fuel Hose/Pipes Assembly Replacement .
  3. Remove the fuel sender assembly retaining ring using the J 44402 .
  4. Caution: Drain the fuel from the fuel sender assembly into an approved container in order to reduce the risk of fire and personal injury. Never store the fuel in an open container.

  5. Remove the fuel sender assembly and the seal. Discard the seal.
  6. Clean the fuel sender sealing surfaces.

Installation Procedure


    Object Number: 740245  Size: SH

    Caution: In order to reduce the risk of fire and personal injury that may result from a fuel leak, always replace the fuel sender gasket when reinstalling the fuel sender assembly.

  1. Install the new seal on the fuel tank.
  2. Install the fuel sender assembly into the fuel tank.
  3. Install the fuel sender assembly retaining ring using the J 44402 .
  4. Install fuel pipe assembly from tank. Refer to Fuel Hose/Pipes Assembly Replacement .
  5. Install the fuel tank. Refer to Fuel Tank Replacement .