GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 786976  Size: SH
  1. Disconnect negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.
  2. Remove engine sight shield.
  3. Remove air intake duct. Refer to Air Cleaner Inlet Duct Replacement .
  4. Disconnect fuel injection control module.

  5. Object Number: 786973  Size: SH
  6. Disconnect fuel filter/heater assembly connectors.

  7. Object Number: 786980  Size: SH
  8. Disconnect right rear fuel injector harness connector.

  9. Object Number: 759733  Size: SH
  10. Disconnect right front fuel injector harness connector.

  11. Object Number: 740438  Size: SH
  12. Disconnect turbo boost sensor.

  13. Object Number: 786983  Size: SH
  14. Remove sight shield hold-down bracket.

  15. Object Number: 740506  Size: SH
  16. Disconnect coolant temperature sensor.

  17. Object Number: 668427  Size: SH
  18. Remove turbo water inlet hose.

  19. Object Number: 674653  Size: SH
  20. Disconnect engine harness bulk connectors.

  21. Object Number: 674680  Size: SH
  22. Remove bolts retaining bulk connectors to bracket.

  23. Object Number: 664853  Size: SH
  24. Remove left turbo air outlet hose.

  25. Object Number: 786986  Size: SH
  26. Disconnect left front fuel injector harness connector.

  27. Object Number: 786988  Size: SH
  28. Disconnect left rear fuel injector harness connector.

  29. Object Number: 786977  Size: SH
  30. Disconnect fuel rail temperature sensor connector.

  31. Object Number: 786978  Size: SH
  32. Disconnect glow plug relay connectors.

  33. Object Number: 786991  Size: SH
  34. Disconnect oil level harness connector.

  35. Object Number: 739503  Size: SH
  36. Disconnect BARO sensor connector.

  37. Object Number: 786994  Size: SH
  38. Disconnect fuel rail pressure sensor connector.
  39. Raise vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  40. Remove front lower skid plate.

  41. Object Number: 786970  Size: SH
  42. Disconnect crankshaft position sensor.

  43. Object Number: 742170  Size: SH
  44. Disconnect camshaft position sensor.

  45. Object Number: 786972  Size: SH
  46. Remove bolts retaining engine harness grounds.
  47. Lower vehicle.

  48. Object Number: 786996  Size: SH
  49. Unroute and lift engine wiring harness assembly for access to fuel rail pressure regulator.
  50. Disconnect fuel rail pressure regulator.

  51. Object Number: 660421  Size: SH
  52. Remove engine wiring harness from vehicle.

Installation Procedure


    Object Number: 660421  Size: SH
  1. Install engine wiring harness to vehicle.

  2. Object Number: 786996  Size: SH
  3. Connect fuel rail pressure regulator connector.
  4. Route engine wiring harness to engine.

  5. Object Number: 786972  Size: SH
  6. Raise vehicle.
  7. Install bolts to retain engine wiring harness grounds.

  8. Object Number: 742170  Size: SH
  9. Connect camshaft position sensor.

  10. Object Number: 786970  Size: SH
  11. Connect crankshaft position sensor.
  12. Install front lower skid plate.
  13. Lower vehicle.

  14. Object Number: 786994  Size: SH
  15. Connect fuel rail pressure sensor connector.

  16. Object Number: 739503  Size: SH
  17. Connect BARO sensor connector.

  18. Object Number: 786991  Size: SH
  19. Connect oil level sensor harness connector.

  20. Object Number: 786978  Size: SH
  21. Connect glow plug relay connectors.

  22. Object Number: 786977  Size: SH
  23. Connect fuel rail temperature sensor harness connector.

  24. Object Number: 786988  Size: SH
  25. Connect left rear fuel injector harness connector.

  26. Object Number: 786986  Size: SH
  27. Connect left front fuel injector harness connector.

  28. Object Number: 664853  Size: SH
  29. Install left turbo air outlet hose.

  30. Object Number: 674680  Size: SH
  31. Install bolts to retain bulk connectors to bracket.

  32. Object Number: 674653  Size: SH
  33. Connect engine harness bulk connectors.

  34. Object Number: 668427  Size: SH
  35. Install turbo water inlet hose.

  36. Object Number: 740506  Size: SH
  37. Connect coolant temperature sensor.

  38. Object Number: 786983  Size: SH
  39. Install engine sight shield hold-down bracket.

  40. Object Number: 740438  Size: SH
  41. Connect turbo boost sensor.

  42. Object Number: 759733  Size: SH
  43. Connect right front fuel injector harness connector.

  44. Object Number: 786980  Size: SH
  45. Connect right rear fuel injector harness connector.

  46. Object Number: 786973  Size: SH
  47. Connect fuel filter/heater assembly connectors.

  48. Object Number: 786976  Size: SH
  49. Connect fuel injection control module.
  50. Install air intake duct. Refer to Air Cleaner Inlet Duct Replacement .
  51. Install engine sight shield.
  52. Connect negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.