Removal Procedure
- Disconnect negative battery
cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Remove engine sight shield.
- Remove air intake duct. Refer to
Air Cleaner Inlet Duct Replacement
.
- Disconnect fuel injection control module.
- Disconnect fuel filter/heater assembly
connectors.
- Disconnect right rear fuel injector harness
connector.
- Disconnect right front fuel injector
harness connector.
- Disconnect turbo boost sensor.
- Remove sight shield hold-down bracket.
- Disconnect coolant temperature sensor.
- Remove turbo water inlet hose.
- Disconnect engine harness bulk connectors.
- Remove bolts retaining bulk connectors
to bracket.
- Remove left turbo air outlet hose.
- Disconnect left front fuel injector harness
connector.
- Disconnect left rear fuel injector harness
connector.
- Disconnect fuel rail temperature sensor
connector.
- Disconnect glow plug relay connectors.
- Disconnect oil level harness connector.
- Disconnect BARO sensor connector.
- Disconnect fuel rail pressure sensor
connector.
- Raise vehicle. Refer to
Lifting and Jacking the Vehicle
in General
Information.
- Remove front lower skid plate.
- Disconnect crankshaft position sensor.
- Disconnect camshaft position sensor.
- Remove bolts retaining engine harness
grounds.
- Lower vehicle.
- Unroute and lift engine wiring harness
assembly for access to fuel rail pressure regulator.
- Disconnect fuel rail pressure regulator.
- Remove engine wiring harness from vehicle.
Installation Procedure
- Install engine wiring harness to vehicle.
- Connect fuel rail pressure regulator
connector.
- Route engine wiring harness to engine.
- Raise vehicle.
- Install bolts to retain engine wiring harness grounds.
- Connect camshaft position sensor.
- Connect crankshaft position sensor.
- Install front lower skid plate.
- Lower vehicle.
- Connect fuel rail pressure sensor connector.
- Connect BARO sensor connector.
- Connect oil level sensor harness connector.
- Connect glow plug relay connectors.
- Connect fuel rail temperature sensor
harness connector.
- Connect left rear fuel injector harness
connector.
- Connect left front fuel injector harness
connector.
- Install left turbo air outlet hose.
- Install bolts to retain bulk connectors
to bracket.
- Connect engine harness bulk connectors.
- Install turbo water inlet hose.
- Connect coolant temperature sensor.
- Install engine sight shield hold-down
bracket.
- Connect turbo boost sensor.
- Connect right front fuel injector harness
connector.
- Connect right rear fuel injector harness
connector.
- Connect fuel filter/heater assembly connectors.
- Connect fuel injection control module.
- Install air intake duct. Refer to
Air Cleaner Inlet Duct Replacement
.
- Install engine sight shield.
- Connect negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.