- Install the clutch plate and the clutch cover to the engine flywheel if removed. Refer to
Clutch Assembly Replacement
in Clutch.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the transmission:
2.1. | Ensure the transmission is positioned in the 3rd or 4th speed gear. |
2.2. | Rotate the transmission clockwise onto the clutch hub splines. |
2.3. | Install the bolt and the studs securing the transmission to the engine. |
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Install the stud securing the right side of the transmission to the engine.
Tighten
Tighten the stud to 50 N·m (37 lb ft).
- Install the bolts securing the bottom right side of the transmission to the engine.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
• | Bolt (1) secures the clutch housing cover on 4.3 L engines only. |
• | Bolt (2) is used on engines larger than 4.3 L. |
- If equipped with a 4.3 L engine, install the clutch housing cover using the 2 bolts.
Tighten
Tighten the bolts to 14 N·m (10 lb ft).
- Install the transmission rear mount.
- Install the clutch line to the clutch actuator. Refer to
Clutch Concentric Actuator Cylinder Replacement
in Clutch.
- If equipped with a transfer case, install the bolt securing the right side support brace to the transmission.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- If equipped with a transfer case, install the bolt securing the right side support brace to the transfer case.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- If equipped with a transfer case, install the bolt and stud securing the left side support brace to the transfer case.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- If equipped with a transfer case, install the bolt securing the left side support brace to the transmission.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- If equipped with a manual transfer case, install the manual transfer case shift linkage. Refer to
Transfer Case Assembly Replacement
in NV261 Transfer Case.
- If equipped, installed the 2 transfer case shields. Refer to
Transfer Case Shield Replacement
in NV261 Transfer Case or
Transfer Case Shield Replacement
in NV246
Transfer Case.
- If equipped with a transfer case, install the front propeller shaft. Refer to
Front Propeller Shaft Replacement
in Propeller Shaft.
- Install the rear propeller shaft. Refer to
One-Piece Propeller Shaft Replacement
or
Two-Piece Propeller Shaft Replacement
in Propeller Shaft.
- Install the shift tower. Refer to
Shift Tower Replacement
.
- Fill the transmission with transmission fluid. Refer to
Fluid Replacement
.
- Install the shift lever. Refer to
Shift Lever Replacement
.