The number(s) below refer to the step number(s) on the diagnostic table.
This step tests for a blower motor that does not operate regardless of the desired blower motor speed.
This step tests for a blower motor that operates, yet does not accurately respond to the desired blower motor speed.
This step verifies that there is power to the HVAC control assembly.
The voltage will vary between 0-5 volts during normal operation. The HVAC control assembly connector must be connected during this step.
Step | Action | Value(s) | Yes | No | ||||||
---|---|---|---|---|---|---|---|---|---|---|
Schematic Reference: HVAC Schematics DEFINITION: Air does not flow correctly from the air distribution outlets. | ||||||||||
1 | Did you review the HVAC operation and perform the necessary inspections? | -- | Go to Step 2 | |||||||
2 |
Is the blower motor OFF? | -- | Go to Step 3 | Go to Blower Motor Always On | ||||||
Place the blower control in each speed position. Does the blower motor operate at all? | -- | Go to Step 4 | Go to Blower Motor Inoperative | |||||||
Does the blower motor operate correctly for each speed position? | -- | Go to Step 5 | Go to Blower Motor Malfunction | |||||||
Is the HVAC control assembly inoperative in all positions? | -- | Go to Step 6 | Go to Step 16 | |||||||
6 |
Does the mode actuator drive shaft rotate for each selected position? | -- | Go to Step 7 | Go to Step 8 | ||||||
7 | Inspect the mode door and the mode actuator for the following:
Did you find and correct the condition? | -- | Go to Step 23 | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | ||||||
8 | Test the ignition 3 voltage circuit of the mode actuator for an open or a high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 9 | ||||||
9 | Test the ground circuit of the mode actuator for an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 10 | ||||||
10 | Test the 5 volt reference circuit of the mode actuator for an open, a high resistance, short to ground, or a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 11 | ||||||
11 | Test the mode door position signal circuit of the mode actuator for an open, a high resistance, short to ground, or a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 12 | ||||||
12 | Test the mode door control circuit of the mode actuator for an open, a high resistance, short to ground, or a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 13 | ||||||
Important: The mode actuator connector and the HVAC controller connector must be connected to correctly perform the test.
Does the mode actuator drive shaft rotate and does the voltage change? | -- | Go to Step 14 | Go to Step 18 | |||||||
14 |
Does the voltage measure near the specified value when airflow moves toward DEF, near the specified value when airflow moves toward FLR, and near the specified value when stationary? | 0 V toward DEF 5 V toward FLR 2.5 V stationary | Go to Step 15 | Go to Step 20 | ||||||
15 | Inspect the mode door for a mechanical failure or a condition that allows excessive travel to the door. Did you find and correct the condition? | -- | Go to Step 23 | -- | ||||||
16 | Test the ignition 3 voltage circuit of the HVAC controller for an open, a high resistance or a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 17 | ||||||
17 | Test the ground circuit of the HVAC controller for an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 20 | ||||||
18 | Inspect for poor connections at the harness connector of the mode actuator. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 19 | ||||||
19 |
Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 21 | ||||||
20 | Inspect for poor connections at the harness connector of the HVAC control assembly. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 23 | Go to Step 22 | ||||||
21 | Replace the mode actuator. Refer to Mode Actuator Replacement . Did you complete the replacement? | -- | Go to Step 23 | -- | ||||||
22 | Replace the HVAC control assembly. Refer to Heater and Air Conditioning Control Replacement . Did you complete the replacement? | -- | Go to Step 23 | -- | ||||||
23 | Operate the system in order to verify the repair. Did you correct the condition? | -- | System OK | Go to Step 2 |