Air Conditioning Compressor Replacement L18 w/ Harrison
Tools Required
J 39400-A Halogen
Leak Detector
Removal Procedure
- Recover the refrigerant. Refer to
Refrigerant Recovery and Recharging
.
- Remove the air conditioning (A/C) drive belt. Refer to
Air Conditioning Compressor Belt Replacement
in Engine
Mechanical - 8.1 L.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
.
- Remove the right front tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires
and Wheels.
- Remove the right wheel house panel. Refer to
Wheelhouse Panel Replacement
in Body Front End.
- Remove the compressor hose assembly bolt from the A/C compressor.
- Remove the compressor hose assembly from the A/C compressor.
- Discard the sealing washers. Cap all of the openings.
- Disconnect the electrical connections.
- Remove the 3 A/C compressor
mounting bolts. The lower right bolt will stay with the compressor due to
a lack of clearance.
- Remove the A/C compressor from the bracket through the fender
well.
- If replacing the A/C compressor, drain and measure as much of
the oil as possible from the removed compressor.
12.1. | Drain the oil from both the suction and discharge ports of the
removed A/C compressor into a clean container. |
12.2. | Remove the A/C compressor crankcase oil drain plug and drain the
crankcase oil into the same container. |
12.3. | Measure and record the amount of oil drained from the removed
A/C compressor. |
This measurement will be used during installation
of the replacement A/C compressor.
12.4. | Properly discard the used PAG oil. |
Installation Procedure
- Add the proper amount of PAG oil to the compressor crankcase.
Refer to
Refrigerant System Capacities
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the A/C compressor drain plug.
Tighten
Tighten the drain plug to 20 N·m (15 lb ft).
- Install the A/C compressor
to the mounting bracket .
Important: Insert the mounting bolt into the lower right mounting bracket before
installing the A/C compressor.
- Install the 3 A/C compressor mounting bolts.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Connect the electrical connection.
- Install the A/C compressor hose assembly to the compressor using
new sealing washers.
- Install the A/C comressor hose assembly bolt to the A/C compressor.
Tighten
Tighten the bolt to 34 N·m (25 lb ft).
- Install the right wheel house panel. Refer to
Wheelhouse Panel Replacement
in Body Front End.
- Install the right front tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires
and Wheels.
- Lower the vehicle.
- Install the A/C drive belt. Refer to
Air Conditioning Compressor Belt Replacement
in Engine Mechanical
- 8.1 L.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Leak test the fittings of the component using the J 39400-A
.
Air Conditioning Compressor Replacement LR4, LM7, LQ4,w/ Denso
Tools Required
J 39400-A Halogen Leak Detector
Removal Procedure
- Recover the refrigerant. Refer to
Refrigerant Recovery and Recharging
.
- Install a ratchet into the air conditioning (A/C) belt tensioner adapter
opening.
- Rotate the A/C belt tensioner clockwise in order to relieve the tension
on the belt.
- Remove the A/C belt from the A/C compressor.
- Slowly release the tension on the A/C belt tensioner.
- Remove the right front tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
- Remove the wheel house panel from the vehicle. Refer to
Wheelhouse Panel Replacement
in Body Front End.
- Remove the discharge hose bolt from the A/C compressor.
- Remove the discharge hose from the A/C compressor.
- Remove the suction hose bolt from the A/C compressor.
- Remove the suction hose from the A/C compressor.
- Discard the sealing washers. Cap all of the openings.
- Disconnect the electrical connections.
- Remove the A/C compressor mounting bolts. The lower right bolt (3) will
stay with the compressor due to a lack of clearance.
- Remove the A/C compressor (2) from the bracket (1).
- If replacing the A/C compressor, drain and measure as much of the oil
as possible from the removed compressor .
16.1. | Drain the oil from both the suction and discharge ports of the removed
A/C compressor into a clean container. |
Rotate the compressor shaft to assist in draining the compressor.
16.2. | Measure and record the amount of oil drained from the removed A/C compressor. |
This measurement will be used during installation of the replacement A/C compressor.
16.3. | Properly discard the used PAG oil. |
Installation Procedure
Important: The refrigerant oil in the A/C system must be balanced during compressor replacement.
- The replacement compressor is shipped with the 240ml (8.0 oz)
of refrigerant oil .
- Before installing the compressor, the refrigerant oil will have
to be partially drained:
2.1. | Refer to the amount of refrigerant oil recorded during the compressor
removal. |
The difference between the replacement compressor PAG oil capacity and the recorded
amount is the calculated amount to be drained from the replacement compressor.
- Drain the calculated amount of refrigerant oil from the replacement compressor.
- Install the A/C compressor (2) to the bracket (1) through the
fender well. Insert the mounting bolt (3) into the lower right mounting boss
before installing the A/C compressor.
- Install the A/C compressor to the bracket. Insert the mounting bolt
into the lower right mount before installing the A/C compressor.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the A/C compressor mounting bolts.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Connect the electrical connector to the A/C compressor.
- Install the A/C discharge hose to the compressor using new sealing washers.
- Install the A/C discharge hose bolt to the A/C compressor.
Tighten
Tighten the bolt to 16 N·m (12 lb ft).
- Install the A/C suction hose to the compressor using new sealing washers.
- Install the A/C suction hose bolt to the A/C compressor.
Tighten
Tighten the bolt to 16 N·m (12 lb ft).
- Install the wheel house panel to the vehicle. Refer to
Wheelhouse Panel Replacement
in Body Front End.
- Install the right front tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
in Tires and Wheels.
- Install the A/C drive belt. Refer to
Air Conditioning Compressor Belt Replacement
in Engine Mechanical --4.8 L,
5.3 L, and 6.0 L.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Leak test the fittings of the component using the J 39400-A
.
Air Conditioning Compressor Replacement LB7 w/ Denso
Tools Required
J 39400-A Halogen Leak
Detector
Removal Procedure
- Recover the refrigerant. Refer to
Refrigerant Recovery and Recharging
.
- Install a ratchet into the belt tensioner adapter opening.
- Rotate the belt tensioner counterclockwise in order to relieve the tension
on the belt.
- Remove the belt from the A/C compressor.
- Slowly release the tension on the belt tensioner.
- Remove the discharge hose bolt from the A/C compressor.
- Remove the discharge hose from the A/C compressor.
- Remove the suction hose bolt from the A/C compressor.
- Remove the suction hose from the A/C compressor.
- Discard the sealing washers. Cap all of the openings.
- Disconnect the electrical connections.
- Remove the A/C compressor mounting bolts.
- If replacing the A/C compressor, drain and measure as much of the oil
as possible from the removed compressor .
13.1. | Drain the oil from both the suction and discharge ports of the removed
A/C compressor into a clean container. |
Rotate the compressor shaft to assist in draining the compressor.
13.2. | Measure and record the amount of oil drained from the removed A/C compressor. |
This measurement will be used during installation of the replacement A/C compressor.
13.3. | Properly discard the used PAG oil. |
Installation Procedure
Important: The refrigerant oil in the A/C system must be balanced during compressor replacement.
- The replacement compressor is shipped with 240 ml (8.0 oz) of
refrigerant oil .
- Before installing the compressor, the refrigerant oil will have to be partially
drained:
2.1. | Refer to the amount of refrigerant oil recorded during the compressor
removal. |
The difference between the replacement compressor PAG oil capacity and the recorded
amount is the calculated amount to be drained from the replacement compressor.
- Drain the calculated amount of refrigerant oil from the replacement compressor.
- Install the A/C compressor.
- Install the A/C compressor mounting bolts.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Connect the electrical connection.
- Install the A/C discharge hose to the compressor using new sealing washers.
- Install the A/C discharge hose bolt to the A/C compressor.
Tighten
Tighten the bolt to 16 N·m (12 lb ft).
- Install the A/C suction hose to the compressor using new sealing washers.
- Install the A/C suction hose bolt to the A/C compressor.
Tighten
Tighten the bolt to 16 N·m (12 lb ft).
- Install the drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical - 6.6L.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Leak test the fittings of the component using the J 39400-A
.
Air Conditioning Compressor Replacement L35 w/Harrison
Tools Required
J 39400-A Halogen
Leak Detector
Removal Procedure
- Recover the refrigerant. Refer to
Refrigerant Recovery and Recharging
.
- Remove the drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical - 4.3L.
- Remove the A/C compressor hose assembly bolt from the A/C comressor.
- Remove the A/C compressor hose assembly from the A/C compressor.
- Disconnect the electrical connectors.
- Remove the A/C compressor
mounting bolts.
- Remove the A/C compressor from the bracket.
- If replacing the A/C compressor, drain and measure as much of
the oil as possible from the removed compressor .
8.1. | Drain the oil from both the suction and discharge ports of the
removed A/C compressor into a clean container. |
8.2. | Remove the A/C compressor crankcase oil drain plug and drain the
crankcase oil into the same container. |
8.3. | Measure and record the amount of oil drained from the removed
A/C compressor. |
This measurement will be used during installation
of the replacement A/C compressor.
8.4. | Properly discard the used PAG oil. |
Installation Procedure
- Add the proper amount of PAG oil to the compressor crankcase.
Refer to
Refrigerant System Capacities
.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the A/C compressor drain plug.
Tighten
Tighten the drain plug to 20 N·m (15 lb ft).
- Install the compressor
into the bracket.
- Install the compressor bolts.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Install the A/C compressor hose to the compressor using new sealing
washers.
- Install the A/C comressor hose bolt to the A/C compressor.
Tighten
Tighten the bolt to 34 N·m (25 lb ft).
- Connect the electrical connections.
- Install the drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical - 4.3L.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Leak test the fittings of the component using the J 39400-A
.
Air Conditioning Compressor Replacement LB7 w/Harrison
Tools Required
J 39400-A Halogen
Leak Detector
Removal Procedure
- Recover the refrigerant. Refer to
Refrigerant Recovery and Recharging
.
- Remove the drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical - 6.6L.
- Remove the compressor hose assembly bolt from the A/C compressor.
- Remove the compressor hose assembly from the A/C compressor.
- Discard the sealing washers. Cap all of the openings.
- Disconnect the electrical connections.
- Remove the A/C compressor
mounting bolts.
- If replacing the A/C compressor, drain and measure as much of
the oil as possible from the removed compressor .
8.1. | Drain the oil from both the suction and discharge ports of the
removed A/C compressor into a clean container. |
8.2. | Remove the A/C compressor crankcase oil drain plug and drain the
crankcase oil into the same container. |
8.3. | Measure and record the amount of oil drained from the removed
A/C compressor. |
This measurement will be used during installation
of the replacement A/C compressor.
8.4. | Properly discard the used PAG oil. |
Installation Procedure
- Add the proper amount of PAG oil to the compressor crankcase.
Refer to
Refrigerant System Capacities
.
- Install the A/C compressor.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the A/C compressor mounting bolts.
Tighten
Tighten the bolts to 50 N·m (37 lb ft).
- Connect the electrical connection.
- Install the refrigerant hose to the compressor using new sealing
washers. Refer to
Compressor Hose Assembly Replacement
.
- Install the drive belt. Refer to
Drive Belt Replacement
in Engine Mechanical - 6.6L.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Leak test the fittings of the component using the J 39400-A
.