Removal Procedure
- Loosen the outlet duct
clamp at the upper intake manifold cover.
- Remove the upper intake manifold cover from the outlet duct.
- Remove the upper intake manifold cover.
- Remove glow plug relay assembly. Refer to
Glow Plug Relay Replacement
.
- Remove PCV valve hose.
- Remove the air intake
pipe bolts at the turbocharger.
- Remove the air intake pipe (1) from the turbocharger (3).
Installation Procedure
- Clean the mating surfaces
on the air intake pipe (1) and the turbocharger (3).
- Position the air intake pipe to the turbocharger.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the air intake pipe bolts.
Tighten
Tighten the bolts to 10 N·m (89 lb in).
- Install PCV valve hose.
- Install glow plug relay assembly. Refer to
Glow Plug Relay Replacement
.
- Install the
upper intake manifold cover.
- Install the upper intake manifold cover to the outlet duct.
- Tighten the outlet duct clamp at the upper intake manifold cover.
Tighten
Tighten the clamp to 6 N·m (53 lb in).