Removal Procedure
- Remove the engine sight
shield, if required. Refer to
Upper Intake Manifold Sight Shield Replacement
.
- Remove the connector position assurance (CPA) lock.
- Disconnect the main electrical connector (1) to the ignition coil
wire harness.
- Remove the harness clips (2).
- Reposition the engine harness, if necessary.
- Remove the spark plug wires from the ignition coils.
• | Twist each plug wire 1/2 turn. |
• | Pull only on the boot in order to remove the wire from the ignition
coil. |
- Reposition the surge tank/heater
hoses from the heater hose bracket.
- Remove the heater hose bracket nut and bracket.
- Remove the ignition coil
bracket studs from the rocker arm cover.
- Remove the ignition coils and bracket from the rocker cover.
- Remove the vent hose from
the throttle body and valve rocker arm cover.
- Remove the valve rocker
arm cover bolts.
- Remove the valve rocker arm cover.
- Remove the gasket (1) from the rocker cover.
- Discard the OLD gasket.
- Remove the oil fill cap
from the oil fill tube.
- Remove the oil fill tube from the rocker cover, if required.
- Discard the oil fill tube.
Installation Procedure
Important:
• | All gasket surfaces should be free of oil or other foreign material
during assembly. |
• | DO NOT reuse the valve rocker arm cover gasket. |
• | The valve rocker arm cover bolt grommets may be reused. |
• | If the oil fill tube has been removed from the rocker arm cover,
install a NEW fill tube during assembly. |
- Lubricate the O-ring seal
of the NEW oil fill tube with clean engine oil.
- Insert the NEW oil fill tube into the rocker arm cover.
Rotate the tube clockwise until locked in the proper position.
- Install the oil fill cap into the tube.
Rotate the cap clockwise until locked in the proper position.
- Install a NEW rocker cover gasket (1) into the valve rocker arm cover.
- Install the valve rocker
arm cover onto the cylinder head.
- Install new rocker arm cover grommets, if necessary.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the rocker arm cover bolts and grommets.
Tighten
Tighten the valve rocker arm cover bolts to 12 N·m (106 lb in).
- Install the vent hose
to the throttle body and valve rocker arm cover.
- Apply threadlock GM U.S. P/N 12345382,
Canada P/N 10953489, or equivalent to the threads
of the bracket bolts.
- Install the ignition coils and bracket to the rocker arm cover.
- Install the ignition coil bracket studs to the rocker cover.
Tighten
Tighten the ignition coil bracket studs to 12 N·m (106 lb in).
- Install the heater hose
bracket and nut.
Tighten
Tighten the heater hose bracket nut to 9 N·m (80 lb in).
- Position the surge tank/heater hoses to the heater hose bracket.
- Install the spark plug
wires to the ignition coils.
- Position the engine harness, if necessary.
- Install the harness clips (2).
- Connect the main electrical connector (1) feeding the ignition
coils.
- Install the CPA lock.
- Install the engine sight shield, if required. Refer to
Upper Intake Manifold Sight Shield Replacement
.