GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 782180  Size: SH
  1. Remove the engine wiring harness bracket nuts.
  2. Remove the engine wiring harness bracket.

  3. Object Number: 782174  Size: SH
  4. Remove the engine wiring harness clip bolt (4).

  5. Object Number: 246797  Size: SH
  6. Disconnect the engine coolant temperature (ECT) sensor electrical connector.
  7. Reposition the engine wiring harness and bracket.

  8. Object Number: 782202  Size: SH
  9. Disconnect the power brake booster vacuum hose from the vacuum fitting (1).

  10. Object Number: 781989  Size: SH
  11. Remove the positive crankcase ventilation (PCV) valve hose from the PCV valve cover and rocker arm cover.

  12. Object Number: 328566  Size: SH
  13. Remove the valve rocker arm cover bolts.
  14. Remove and discard the valve rocker arm cover bolt grommets.

  15. Object Number: 480519  Size: SH
  16. Remove the valve rocker arm cover.

  17. Object Number: 328573  Size: SH
  18. Remove and discard the valve rocker arm cover gasket.
  19. Clean and inspect the valve rocker arm cover, if necessary. Refer to Valve Rocker Arm Cover Cleaning and Inspection in Engine Mechanical - 4.3L Unit Repair.

Installation Procedure

Important: Do not reuse the valve cover gasket or the valve rocker arm cover bolt grommets.


    Object Number: 328573  Size: SH
  1. Install a NEW valve rocker arm cover gasket to the valve rocker arm cover.
  2. Install NEW valve rocker arm cover bolt grommets to the valve rocker arm cover.

  3. Object Number: 480519  Size: SH
  4. Install the valve rocker arm cover.

  5. Object Number: 328566  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  6. Install the valve rocker arm cover bolts.
  7. Tighten
    Tighten the valve rocker arm cover bolts to 12 N·m (106 lb in).


    Object Number: 781989  Size: SH
  8. Install the PCV valve hose to the PCV valve cover and rocker arm cover.

  9. Object Number: 782202  Size: SH
  10. Connect the power brake booster vacuum hose to the vacuum fitting (1).

  11. Object Number: 246797  Size: SH
  12. Position the engine wiring harness and bracket.
  13. Connect the ECT sensor electrical connector.

  14. Object Number: 782174  Size: SH
  15. Install the engine wiring harness clip bolt (4).
  16. Tighten
    Tighten the engine wiring harness clip bolt to 9 N·m (80 lb in).


    Object Number: 782180  Size: SH
  17. Install the engine wiring harness bracket.
  18. Install the engine wiring harness bracket nuts.
  19. Tighten
    Tighten the engine wiring harness bracket nuts to 12 N·m (106 lb in).