- Install fuel injector lines.
Notice: Refer to Fastener Notice in the Preface section.
Notice: Ensure proper torquing of the fuel injector line. An under-torqued
fuel injector line will not seal properly and an over-torqued fuel
injector line may damage the fuel injector fitting. An improperly sealed or
damaged fuel injector line or fuel injector fitting will cause a fuel leak.
- Tighten the fuel injector line fittings.
Tighten
Tighten the fittings (1, 2) to 41 N·m (30 lb ft).
- Install the fuel injector line retainers.
Tighten
Tighten the screws to 4 N·m (35 lb in).
- Connect the PCV hose to the upper valve rocker arm cover.
- Install the bolts (2) retaining the engine wiring harness bracket.
Tighten
Tighten the wiring harness bracket bolts to 10 N·m (89 lb in).
- Install the bolts (1) retaining the engine wiring harness bulk connectors.
Tighten
Tighten the engine wiring harness bulk connector bolts to 21 N·m (15 lb ft).
- Connect the engine wiring harness bulk connectors.
- Install the water outlet tube. Refer to
Water Outlet Tube Replacement
.
- Install the glow plug relay bracket. Refer to
Glow Plug Relay Replacement
.
- Install the auxiliary generator, if equipped. Refer to
Auxiliary Generator Replacement
.
- Connect the fuel hoses. Push in until locked.
- Install the nut retaining the fuel hose bracket to the valve rocker arm cover.
Tighten
Tighten the fuel hose bracket nut to 21 N·m (15 lb ft).
- Position the generator positive cable.
- Install the generator positive cable in the clip on the engine front cover.
- Install the generator positive cable and the retaining nut to the generator.
Tighten
Tighten the generator positive cable nut to 9 N·m (80 lb in).
- Install the battery positive cable junction block bracket and bolt to the power steering pump.
Tighten
Tighten the junction block bracket bolt to 9 N·m (80 lb in).
- Install the charged air cooler inlet duct to turbocharger charge air cooler outlet.
- Align the marks on the hose and the intake manifold duct.
Tighten
Tighten the charge air cooler clamps to 6 N·m (53 lb in).
- Install the upper intake manifold cover.
- Install the upper intake manifold cover to the outlet duct.
- Tighten the outlet duct clamp at the upper intake manifold cover.
Tighten
Tighten the clamp to 6 N·m (53 lb ft).
- Fill the engine coolant. Refer to
Cooling System Draining and Filling
.
- Connect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection
.