Removal Procedure
- Remove air cleaner outlet
duct. Refer to
Air Cleaner Resonator Outlet Duct Replacement
.
- Remove the engine sight shield. Refer to
Upper Intake Manifold Sight Shield Replacement
in Engine Mechanical-4.8L,
5.3L, and 6.0L.
- Remove the exhaust gas recirculation (EGR) valve. Refer to
Exhaust Gas Recirculation Valve Replacement
.
- Remove the EGR pipe to intake manifold bolt.
- Remove the EGR pipe to exhaust manifold bolts.
- Remove the EGR pipe bolt (3) from the right cylinder head.
- Remove the EGR pipe (2).
- Remove and discard the EGR pipe gasket (4).
- Clean the EGR pipe mounting surfaces.
Installation Procedure
- Install a NEW EGR valve
pipe gasket (4).
- Install the EGR pipe (2).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the EGR pipe bolt (3) to the right cylinder head.
Tighten
Tighten the bolt to 50 N·m (37 lb ft).
- Install the EGR pipe to exhaust manifold bolts.
Tighten
Tighten the bolts to 25 N·m (18 lb ft).
- Install the EGR pipe to intake manifold bolt.
Tighten
Tighten the bolt to 12 N·m (106 lb in).
- Install the EGR valve. Refer to
Exhaust Gas Recirculation Valve Replacement
.
- Install the engine sight shield. Refer to
Upper Intake Manifold Sight Shield Replacement
in Engine Mechanical-4.8L,
5.3L, and 6.0L..
- Install air cleaner outlet duct. Refer to
Air Cleaner Resonator Outlet Duct Replacement
.