Heater Outlet Hose Replacement L18
Tools Required
J 43181 Quick Connect
Connector Removal Tool
Removal Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Remove the air intake tube.
- Remove the heater and surge tank hose from the mounting clip.
- Using the J 43181
disconnect the heater hoses from the
heater core outlet.
4.1. | Install the J 43181
to the heater core pipe. |
4.2. | Close the tool around the heater core pipe. |
4.3. | Firmly pull the tool into the quick connect end of the heater
hose. |
4.4. | Firmly grasp the heater hose. Pull the heater hose forward in
order to disengage the hose from the heater core. |
- Remove the outlet heater hose from the radiator.
- Remove the outlet heater
hose (1).
Installation Procedure
- Install the outlet heater
hose (1).
- Install the outlet heater hose to the radiator.
- Connect the heater and
surge tank hoses to the heater core.
Firmly push the quick connect
onto the heater core pipe until you hear an audible click.
- Install the heater and surge tank hose to the mounting clip.
- Install the air intake tube.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.
Heater Outlet Hose Replacement LB7
Tools Required
J 43181
Quick Connect Connector Removal Tool
Removal Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling
.
- Remove the air intake tube.
- Remove the heater and surge tank hose from the mounting clip.
- Using the
J 43181
disconnect the heater hose from the heater core outlet.
4.1. | Install the
J 43181
to the heater core pipe. |
4.2. | Close the tool around the heater core pipe. |
4.3. | Firmly pull the tool into the quick connect end of the heater hose. |
4.4. | Firmly grasp the heater hose. Pull the heater hose forward in order to disengage the hose from the heater core. |
- Remove the outlet heater hose nut from the engine.
Discard the nut.
- Remove the outlet heater hose bolt from the engine.
Discard the bolt.
- Remove the auxiliary outlet heater hose if equipped.
- Remove the outlet heater hose from the outlet pipe assembly.
- Remove the outlet heater hose.
Installation Procedure
- Install the outlet heater hose.
- Install the outlet heater hose to the outlet pipe assembly.
- Install the auxiliary outlet heater hose if equipped.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the NEW outlet heater hose nut and bolt to the engine.
Tighten
Tighten the nut and bolt to 25 N·m (18 lb ft).
- Connect the outlet heater hose to the heater core.
Firmly push the quick connect onto the heater core pipe until you hear an audible click.
- Install the outlet heater hose to the mounting clip.
- Install the air intake tube.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.
Heater Outlet Hose Replacement L35
Tools Required
J 43181 Quick Connect
Connector Removal Tool
Removal Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.
- Remove the air intake tube.
- Using the J 43181
disconnect the heater hose from the
heater core outlet.
3.1. | Install the J 43181
to the heater core pipe. |
3.2. | Close the tool around the heater core pipe. |
3.3. | Firmly pull the tool into the quick connect end of the heater
hose. |
3.4. | Firmly grasp the heater hose. Pull the heater hose forward in
order to disengage the hose from the heater core. |
- Remove the outlet heater
hose from the engine.
- Remove the outlet heater
hose mounting bolt.
- Remove the outlet heater hose from the engine.
- Remove the outlet heater hose.
Installation Procedure
- Install the heater hose.
- Install the outlet heater
hose to the engine.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the outlet heater hose mounting bolt.
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Connect the heater hose
to the heater core.
Firmly push the quick connect onto the heater
core pipe until you hear an audible click.
- Install the air intake tube.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
in Engine Cooling.
Heater Outlet Hose Replacement LR4, LM7, LQ4
Tools Required
J 43181
Quick Connect Connector Removal Tool
Removal Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling
.
- Remove the air intake tube.
- Remove the heater and surge tank hose from the mounting clip.
- Using the
J 43181
disconnect the heater hose from the heater core outlet.
4.1. | Install the
J 43181
to the heater core pipe. |
4.2. | Close the tool around the heater core pipe. |
4.3. | Firmly pull the tool into the quick connect end of the heater hose. |
4.4. | Firmly grasp the heater hose. Pull the heater hose forward in order to disengage the hose from the heater core. |
- Remove the outlet heater hose from the engine.
- Remove the outlet heater hose.
Installation Procedure
- Install the outlet heater hose.
- Install the outlet heater hose to the engine.
- Connect the outlet heater hose to the heater core.
Firmly push the quick connect onto the heater core pipe until you hear an audible click.
- Install the heater and surge tank hose to the mounting clip.
- Install the air intake tube.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.