For 1990-2009 cars only
Removal Procedure
- Remove the IP top trim panel. Refer to Instrument Panel Upper Trim Panel Replacement in Instrument Panel, Gages and Console.
- Remove the drivers side accessory housing (1) from the IP.
- Remove the IP upper brackets.
- Remove the transfer case control module, if equipped. Refer to Transfer Case Shift Control Module Replacement in Transfer Case.
- Release the pressure on the headliner wire harness by removing the wire harness retainer (1) from the IP support beam.
- Disconnect the headliner wire connectors from the junction block located next to the clutch or brake pedal.
- Remove the wire harness retainers along the windshield pillar.
- Follow the routing of the wire harness through the IP and release any wire harness retainers.
- Carefully pull out the wire harness from the windshield pillar ensuring that the wire harness does not get caught on any part.
- Remove the center trim pillar moldings, if equipped. Refer to Center Pillar Garnish Molding Replacement .
- Remove the rear quarter trim panels, if necessary. Refer to Rear Quarter Trim Panel Replacement .
- Remove the overhead console, if equipped. Refer to Roof Console Replacement .
- Remove both front sunshades. Refer to Sunshade Replacement .
- Remove the rear coat hook, if equipped. Refer to Coat Hook Replacement .
- Remove the interior dome lamp. Refer to Dome Lamp Replacement in Lighting Systems.
- Remove the assist handles, if equipped. Refer to Front Assist Handle Replacement .
- Disengaging the front of the headliner from the roof.
- If replacing the crew cab headliner remove the rear window from the vehicle. Refer to Rear Window Replacement in Stationary Windows.
- Remove the headliner from the vehicle by grasping the headliner on the left and the right sides near the front of the cab
Installation Procedure
- With the aid of an assistant install the headliner to the vehicle.
- Install the rear window into the vehicle, if removed. Refer to Rear Window Replacement in Stationary Windows.
- Install the assist handles, if equipped. Refer to Front Assist Handle Replacement .
- Install the interior dome lamp. Refer to Dome Lamp Replacement in Lighting Systems.
- Install the rear coat hook, if equipped. Refer to Coat Hook Replacement .
- Install both front sunshades. Refer to Sunshade Replacement .
- Install the overhead console, if equipped. Refer to Roof Console Replacement .
- Install the rear quarter trim panels, if needed. Refer to Rear Quarter Trim Panel Replacement .
- Install the center trim pillar moldings, if equipped. Refer to Center Pillar Garnish Molding Replacement .
- Carefully route the wire harness through the IP in order to connect the wire to the junction block located next to the clutch or brake pedal.
- Install the transfer case control module, if equipped. Refer to Transfer Case Shift Control Module Replacement in Transfer Case.
- Press in the wire harness retainer (1) in order to secure the harness.
- Connect the headliner electrical connector to the junction block located next to the clutch or brake pedal.
- Install the IP upper brackets.
- Connect the electrical connectors to the drivers side accessory housing (1) .
- Install the drivers side accessory housing (1) to the IP.
- Install the IP top trim panel. Refer to Instrument Panel Upper Trim Panel Replacement in Instrument Panel, Gages, and Console.
Important: Ensure that all of the wire harness retainers in the IP and the windshield pillar are all pressed into place in order to prevent rattling during driving.
Notice: Refer to Fastener Notice in the Preface section.
Tighten
Tighten the IP upper Brackets bolts to 9 N·m 80 lb in
