- Assemble the cylinder head, if necessary. Refer to
Cylinder Head Assemble
for the 4.3L engine - Unit Repair.
- Install the cylinder head locator pins, if necessary.
Important: Do not use any type of sealer on the cylinder head gasket.
- Install a NEW cylinder head gasket.
- Install the cylinder head.
- Apply sealant GM U.S. P/N 12346004 (Canadian P/N 109534480),
or equivalent to the threads of the
NEW
cylinder head bolts.
- Install the cylinder head bolts finger tight.
Notice: Refer to Fastener Notice in the Preface section.
- Tighten the cylinder head bolts using the sequence shown.
Tighten
- Tighten the cylinder head bolts a first pass to 30 N·m (22 lb ft).
- Tighten the long cylinder head bolts (1, 4, 5, 8, 9) a final pass to 75 degrees using
J 36660-A
.
- Tighten the medium cylinder head bolts (12, 13) a final pass to 65 degrees using
J 36660-A
.
- Tighten the short cylinder head bolts (2, 3, 6, 7, 10, 11) a final pass to 55 degrees using
J 36660-A
.
- Install the spark plug wire support and bolts.
Tighten
Tighten the spark plug wire support bolts to 12 N·m (106 lb in).
- Install the spark plugs.
- If installing NEW spark plugs measure for the correct gap. Adjust the spark plug gap if necessary.
Specification
Spark plug gap to 1.52 mm (0.060 in).
Tighten
• | Tighten the spark plugs for a USED cylinder head to 15 N·m (11 lb ft). |
• | Tighten the spark plugs on the initial installation of a NEW cylinder head to 30 N·m (22 lb ft). |
- Install the ECT sensor. If reusing the old sensor,
apply sealant GM P/N 12346004 (Canadian P/N 109534480), or equivalent to the threads.
Tighten
Tighten the ECT sensor to 20 N·m (15 lb ft).
- Position the ground strap (5) and harness ground (4).
- Install the harness ground bolt.
Tighten
Tighten the harness ground bolt to 16 N·m (12 lb ft).
- Install the P/S pump bracket stud.
Tighten
Tighten the P/S pump bracket stud to 20 N·m (15 lb ft).
- Position the P/S pump bracket onto the stud.
- Position the bracket and wiring harness.
- Install the junction block bracket bolt.
Tighten
Tighten the junction block bracket bolt to 25 N·m (18 lb ft).
- Install the left side pushrods. Refer to
Valve Rocker Arm and Push Rod Replacement
.
- Install the left exhaust manifold. Refer to
Exhaust Manifold Replacement - Left Side
.
- Install the lower intake manifold. Refer to
Lower Intake Manifold Replacement
.
- Install the drive belt. Refer to
Drive Belt Replacement
.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.