- Install the fuel sender
assembly to the fuel tank. Refer to
Fuel Sender Assembly Replacement
.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the fuel fill and vent hose and pipe assembly to the fuel tank.
Tighten
Tighten the hose clamp to 2.5 N·m (22 lb in).
- Connect the EVAP pipe
(1) to the fuel sender (2), the fuel tank roll over valve (3), and the
retaining clips (6).
- Connect the fuel feed pipe (4) and the fuel return pipe (5) to
the fuel sender and the retaining clips.
- With the aid of an assistant,
position and support the fuel tank.
- Install the fuel tank straps.
- Install the fuel tank strap attaching bolts.
Tighten
Tighten the bolts to 40 N·m (30 lb ft).
- Install the fuel tank
shield to the fuel tank clips.
- Install the fuel tank
shield to frame bolts.
Tighten
Tighten the bolts to 18 N·m (13 lb ft).
- Connect the fuel sender
and the fuel pressure sensor electrical connectors.
- Remove the caps from the
fuel and EVAP pipes.
- Connect the rear fuel return pipe and the rear fuel feed pipe
at the chassis fuel pipes. Refer to
Plastic Collar Quick Connect Fitting Service
.
- Install the EVAP canister.
Refer to
Evaporative Emission Canister Replacement
.
- Connect the fuel fill
pipe ground strap.
Tighten
Tighten the fuel fill pipe ground strap bolt to 9 N·m (80 lb in).
- Lower the vehicle.
- Connect the fuel fill
pipe to the fuel fill pipe housing.
Tighten
Tighten the fuel fill pipe housing screws to 2.3 N·m (20 lb in).
- Refill the fuel tank.
- Install the fuel filler cap.
- Connect the negative battery cable.
- Inspect for leaks using the following procedure:
20.1. | Turn ON the ignition, with the engine OFF, for 2 seconds. |
20.2. | Turn OFF the ignition for 10 seconds. |
20.3. | Turn ON the ignition, with the engine OFF. |
20.4. | Inspect for fuel leaks. |