Thermostat Bypass Pipes Replacement 6.6L (LB7) Engine
Removal Procedure
- Remove the thermostat housing. Refer to
Thermostat Housing Crossover Replacement
.
- Remove the thermostat bypass pipe and O-ring seal from the thermostat
housing.
- Remove and discard the O-ring seal.
- Clean the sealing surfaces of the bypass pipe.
- Clean the water pump and the thermostat housing crossover sealing surfaces.
Installation Procedure
- Install a new O-ring seal on the thermostat
bypass pipe.
- Lightly lubricate the O-ring seal with coolant.
- Install a new O-ring seal for the bypass pipe to the water pump.
- Install the bypass pipe in the thermostat housing.
- Install the thermostat housing. Refer to
Thermostat Housing Crossover Replacement
.
Thermostat Bypass Pipes Replacement 6.6L (LLY)
Removal Procedure
- Remove the thermostat housing. Refer to
Thermostat Housing Crossover Replacement
.
- Remove the bypass pipe from the thermostat housing.
- Remove and discard the O-ring seals from the bypass pipe and the water
pump.
- Clean the sealing surfaces of the bypass pipe.
- If required, clean and inspect the bypass pipe and thermostat housing.
Refer to
Engine Coolant Thermostat Housing Cleaning and Inspection
in
Engine Mechanical - 6.6L (LLY).
Installation Procedure
- Install a NEW O-ring seal onto the bypass
pipe.
- Install a NEW O-ring seal to the water pump.
- Lubricate the O-ring seals with clean engine coolant.
- Install the bypass pipe into the thermostat housing.
- Install the thermostat housing. Refer to
Thermostat Housing Crossover Replacement
.