Removal Procedure
Important: The intake manifold, throttle body, fuel rail, and injectors may be removed as an assembly. If not servicing the individual components, remove the manifold as a complete assembly.
- Remove the throttle body. Refer to
Throttle Body Assembly Replacement
.
- Remove the fuel injectors. Refer to
Fuel Injector Replacement
.
- Disconnect the following electrical connectors:
• | Manifold absolute pressure (MAP) sensor (1) |
- Remove the knock sensor harness electrical connector from the intake manifold.
- Set the electrical harness aside.
- If equipped with vacuum assisted brakes, remove the vacuum brake booster hose from the rear of the intake
manifold.
- Remove the positive crankcase ventilation (PCV) hose.
- Remove the MAP sensor (1) from the intake manifold.
- Remove the evaporative emission (EVAP) purge solenoid vent tube by performing the following:
9.1. | Remove the EVAP tube end from the solenoid (1). |
9.2. | Remove the EVAP tube end from the vapor pipe (2). |
- Remove the EVAP purge solenoid bolt (2), solenoid (3), and isolator (1) from the intake
manifold.
- Loosen the intake manifold bolts.
- Remove the intake manifold.
- Remove the intake manifold gaskets (1) from the intake manifold.
- Discard the old intake manifold gaskets.
- If required, clean and inspect the intake manifold. Refer to
Intake Manifold Cleaning and Inspection
.
Installation Procedure
- Install NEW intake manifold gaskets (1) to the intake manifold.
- Install the intake manifold.
- Apply a 5 mm (0.2 in) band of threadlocker to the threads of the intake manifold bolts. Refer to
Adhesives, Fluids, Lubricants, and Sealers
for the correct part number.
Notice: Refer to Fastener Notice in the Preface section.
- Tighten the intake manifold bolts.
Tighten
• | Tighten the bolts a first pass in sequence to 5 N·m (44 lb in). |
• | Tighten the bolts a final pass in sequence to 10 N·m (89 lb in). |
- Install the EVAP purge solenoid (3), isolator (1), and bolt (2) to the intake manifold.
Tighten
Tighten the bolt to 10 N·m (89 lb in).
- Install the EVAP purge solenoid vent tube to the solenoid (1) and vapor pipe (2).
Important: Lightly coat the MAP sensor seal with clean engine oil before installing.
- Install the MAP sensor (1) to the intake manifold.
- Install the PCV hose.
- If equipped with vacuum assisted brakes, install the vacuum brake booster hose to the rear of the intake manifold.
- Route the electrical harness into position over the engine.
- Connect the knock sensor harness electrical connector to the intake manifold.
- Connect the following electrical connectors.
- Install the fuel injectors. Refer to
Fuel Injector Replacement
.
- Install the throttle body. Refer to
Throttle Body Assembly Replacement
.