The front axle control circuit consists of an electric motor actuator which engages and disengages the front axle. The front axle actuator motor consists of a permanent magnetic (PM) motor, a worm gear controlled plunger, a front axle switch and an electronic control circuit all within the actuator assembly.
The front axle actuator consists of the following circuits:
• | The front axle control circuit, which is also connected to the transfer case shift control module |
• | The front axle switch circuit, which is also connected to the transfer case shift control module |
• | A battery feed circuit |
• | A ground circuit |
When a shift to 4HI or 4LO is requested, the transfer case shift control module engages the front axle by grounding the front axle control circuit through a current limiting driver.
The numbers below refer to the step numbers on the diagnostic table.
This step tests the electrical function of the front axle actuator and helps determine mechanical and electrical malfunctions.
This step tests for proper voltage and ground at the front axle actuator.
This step tests the operation of the front axle actuator control circuit.
This step tests the electrical function of the front axle actuator control circuit.
This step tests for proper supply voltage to the front axle actuator.
This step tests for open fuse in the ignition 3 voltage circuit.
This step tests the front axle actuator control circuit for an open or high resistance.
This step tests the front axle actuator signal circuit for an open or high resistance.
This step helps determine if the front axle actuator has a mechanical malfunction.
This step tests the front axle switch circuit for a short to voltage.
This step inspects the front axle for a mechanical malfunction.
Step | Action | Values | Yes | No |
---|---|---|---|---|
Schematic Reference: Transfer Case Control Schematics Connector End View Reference: Transfer Case Control Connector End Views | ||||
1 | Did you perform the Diagnostic System Check - Transfer Case? | -- | Go to Step 2 | |
Does the scan tool display the Front Axle Switch status as Locked? | -- | Go to Step 10 | Go to Step 3 | |
Is the voltage reading within the specified values? | 11-13 V | Go to Step 4 | Go to Step 6 | |
Does the test lamp illuminate? | -- | Go to Step 5 | Go to Step 8 | |
Does the scan tool display the Front Axle Switch status Locked? | -- | Go to Step 15 | Go to Step 9 | |
Measure the voltage between the ignition 3 voltage circuit and ground. Is the voltage reading within the specified values? | 11-13 V | Go to Step 13 | Go to Step 7 | |
Test for an open fuse in the front axle feed circuit. Refer to Testing for Continuity and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 17 | Go to Step 14 | |
Test the front axle control circuit for an open or high resistance. Refer to Testing for Continuity and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 17 | Go to Step 16 | |
Test the front axle actuator signal circuit for an open or high resistance. Refer to Testing for Continuity and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 17 | Go to Step 16 | |
Does the scan tool display the Front Axle Switch status Locked? | -- | Go to Step 11 | Go to Step 12 | |
Test the front axle actuator signal circuit for a short to voltage. Refer to Testing for a Short to Voltage and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | -- | Go to Step 17 | Go to Step 16 | |
Inspect the front axle for a mechanical malfunction. Did you find and correct the condition? | -- | Go to Step 17 | Go to Step 16 | |
13 | Repair an open in the front axle actuator ground circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | -- | Go to Step 17 | -- |
14 | Repair an open in the ignition 3 voltage circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | -- | Go to Step 17 | -- |
15 | Replace the front axle switch/actuator. Refer to Electric Motor Actuator Replacement in Front Drive Axle. Did you complete the repair? | -- | Go to Step 17 | -- |
16 | Replace the transfer case shift control module. Refer to Transfer Case Shift Control Module Replacement and Transfer Case Shift Control Module Reprogramming . Did you complete the repair? | -- | Go to Step 17 | -- |
17 |
Is the symptom still present? | -- | Go to Step 2 | System OK |