The front axle control circuit consists of an electric motor actuator which engages and disengages the front axle. The front axle actuator motor consists of a permanent magnetic (PM) motor, a worm gear controlled plunger, a front axle switch and an electronic control circuit within the actuator assembly.
The front axle actuator consists of the following circuits:
• | The front axle control circuit, which is also connected to the transfer case shift control module |
• | The front axle switch circuit, which is also connected to the transfer case shift control module |
• | An ignition 3 voltage circuit |
• | A ground circuit |
When a shift to 2WD, 4HI, or 4LO is requested, the transfer case shift control module engages the front axle by grounding the front axle control circuit through a current limiting driver.
This DTC detects a short to ground, short to voltage or an open circuit.
• | The ignition is ON. |
• | System voltage is 9-18 volts. |
• | The transfer case shift control module monitors the state of the front axle switch. The transfer case shift control module reads back the front axle switch circuit for a high and low voltage. The DTC sets if this circuit is high when a low voltage is present or when the circuit is low when a high voltage is present for 10 seconds. |
• | The DTC sets if this circuit is high when a low voltage is present or when the circuit is low when a high voltage is present for 10 seconds. |
The SERVICE 4WD indicator remains illuminated for the remainder of the current ignition cycle.
• | The transfer case shift control module will clear the DTC if the condition for setting the DTC is not currently present. |
• | A history DTC will clear after 100 consecutive ignition cycle without a fault present. |
• | History DTCs can be cleared using a scan tool. |
The numbers below refer to the step numbers on the diagnostic table.
This step tests the front axle circuit for a current malfunction.
This step helps determine if the failure is the result of a short to voltage or ground.
This step helps determine if the front axle control circuit is shorted to ground.
This step tests the integrity of the front axle switch and the ignition 3 voltage circuits.
This step tests the front axle control circuit for short to ground.
This step tests the front axle control circuit for short to voltage or ground.
This step tests the front axle switch signal circuit for a short to voltage.
This step tests the front axle ignition 3 voltage circuit and the front axle switch circuit for an open or short to ground.
This step tests the front axle control circuit and the front axle ground circuit for an open or high resistance.
Step | Action | Yes | No |
---|---|---|---|
Schematic Reference: Transfer Case Control Schematics Connector End View Reference: Transfer Case Control Connector End Views | |||
1 | Did you perform the Diagnostic System Check - Transfer Case? | Go to Step 2 | |
Does the Front Axle Switch parameter change from Unlocked/Disengaged to Locked/Engaged? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 | |
Place the transfer case into 2WD mode. Does the scan tool parameter continue to display Locked/Engaged? | Go to Step 4 | Go to Step 5 | |
Disconnect the front axle switch/actuator. Does the parameter display Unlocked/Disengaged? | Go to Step 6 | Go to Step 8 | |
Does the Front Axle Switch parameter change from Unlocked/Disengaged to Locked/Engaged? | Go to Step 11 | Go to Step 10 | |
Did you find and correct the condition? | Go to Step 13 | Go to Step 7 | |
Did the DMM indicate continuity to ground? | Go to Step 12 | Go to Step 9 | |
refer to Testing for a Short to Voltage in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 12 | |
Did you find and correct the condition? | Go to Step 12 | Go to Step 10 | |
Test the front axle ignition 3 circuit, the front axle switch circuit, and the front axle control actuator ground circuit for an open or high resistance. Refer to Testing for Continuity and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 12 | |
11 | Replace the front axle switch/actuator. Refer to Electric Motor Actuator Replacement in Front Drive Axle. Did you complete the repair? | Go to Step 13 | -- |
12 | Replace the transfer case shift control module. Refer to Transfer Case Shift Control Module Replacement and Transfer Case Shift Control Module Reprogramming . Did you complete the repair? | Go to Step 13 | -- |
13 |
Does the DTC set? | Go to Step 2 | System OK |