Overview
In general, FastLearn is a procedure for Allison 1000 Series transmissions
in which a series of tests are run to allow the transmission control module (TCM)
to learn individual clutch characteristics. Once the clutch data is learned, FastLearn
translates it to the adaptive data cells, which the TCM uses for clutch control during
range shifts. FastLearn is used at GM assembly plants, and allows the vehicle
to be driven out of the assembly plant in a near-fully-adapted state so as to minimize
any customer shift concerns. The scan tool version of FastLearn is intended to provide
the same benefit following transmission repair or replacement at GM Dealerships.
FastLearn must be used when one of the following repairs have been made to the
vehicle:
• | Transmission replacement or internal service/overhaul |
• | Valve body repair or replacement, including replacement of the pressure
control solenoid A or the pressure control solenoid B |
• | TCM software/calibration update |
• | Any service in response to a shift quality concern |
The scan tool is used to initiate FastLearn by selecting the following commands:
• | F1: Transmission Output Controls |
Important: When performing FastLearn, the following
conditions must be met:
• | Block the drive wheels. |
• | Apply the parking brake. |
• | Apply the service brake during DRIVE and REVERSE. |
• | 0 percent throttle and engine at idle RPM |
• | Transmission sump temperature is between 40-100°C (104-212°F) -
Ref temp bargraph on screen. |
• | If equipped, 4WD transfer case in 2WD |
Important: If at any time during the procedure, required
conditions are not met, FastLearn may abort and the process will need to be started
again from the beginning.
Four steps are required to successfully complete the FastLearn procedure:
- PARK Mode
- DRIVE Mode
- REVERSE Mode
- 4-5 Clutch Learn Mode
PARK Mode
While the transmission is in PARK, with the engine idling, FastLearn will cycle
through a series of tests where the 3rd, 5th and reverse clutch and the 2nd clutch
is repeatedly applied to learn their clutch characteristics. During the 3rd, 5th and
reverse clutch and 2nd clutch apply/release procedure, FastLearn is able to characterize
the pressure control (PC) solenoid A and PC solenoid B
pressures corresponding to clutch return springs, and is also able to learn the volumes
for the 3rd, 5th and reverse clutch and 2nd clutch packs. In addition, the low and
reverse clutch is repeatedly applied and released in PARK to purge out air for later
learning of the clutch volume.
DRIVE Mode
Caution: Block the wheels before selecting DRIVE. While in DRIVE, if the Scan Tool loses communication or
becomes disconnected, the vehicle could move forward. Failure to block the wheels could result in personal injury or property damage.
Once all of the PARK test data have converged, the scan tool instructs the driver
to select DRIVE. Once DRIVE is selected, the TCM engages the 1-2-3-4 clutch
to obtain DRIVE and learn 1-2-3-4 clutch volume. The TCM
repeats this test until the volume learned for the 1-2-3-4 clutch
has converged.
REVERSE Mode
Caution: Block the wheels before selecting REVERSE. While in REVERSE, if the Scan Tool loses communication
or becomes disconnected, the vehicle could move backward. Failure to block the wheels could result in personal injury or property damage.
Next, the scan tool instructs the driver to select REVERSE. Once REVERSE is
selected, the TCM engages the low and reverse clutch to obtain REVERSE and to learn
the low and reverse clutch volume. The TCM repeats this test until the volume learned
for the low and reverse clutch has converged.
Important: All shifts will be left in fast adaptive
mode at this point.
After learning the 1-2-3-4 and the low and reverse clutch
volume, FastLearn updates the adaptive volume data for all shifts, with either the
1-2-3-4 or the low and reverse on-coming clutch. This completes
the stationary modes of FastLearn.
4-5 Clutch Learn Mode
Important: The technician should verify that transmission
shift quality for all types of shifts is acceptable prior to releasing the vehicle
to the customer.
Following the REVERSE Mode step, the scan tool exits FastLearn, and the only
adaptive cells that remain to be learned are the adaptive volume data for the 4-5 clutch.
The vehicle must be driven in order to make at least three 3-4 upshifts on
the same ignition cycle and at steady throttle position. This data is learned by the
TCM intentionally overfilling the 4-5 clutch. Once this overfill is
corrected, the 4-5 clutch volume is learned and all special FastLearn
actions are completely disabled.
Troubleshooting
If FastLearn will not run and the above stated conditions have been met, ensure
the following:
• | Transmission fluid temperature is between 40-100°C (104-212°F). |
• | Closed throttle and engine at warm idle RPM |
• | All speed sensors are connected and functioning properly. |
• | Park/Neutral position switch is properly adjusted and functioning. |
• | Main pressure is within specification. |
• | TCC slip speed less than 100 RPM at idle in PARK/NEUTRAL |