GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 1387609  Size: SH
  1. Reposition the fuel hose clamp at the return/junction block.
  2. Remove the hose (1) from the return/junction block.
  3. Disconnect the right fuel return line from the return/junction block line.

  4. Object Number: 1387888  Size: SH
  5. Reposition the return/junction block hose clamps (3).
  6. Remove the return/junction block hoses.
  7. Remove the return/junction block line clamp bolt (2).
  8. Remove the return/junction block bolt (1).

  9. Object Number: 1335596  Size: SH
  10. Remove the return/junction block.

Installation Procedure


    Object Number: 1335596  Size: SH
  1. Install the return/junction block.
  2. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1387888  Size: SH
  3. Install the return/junction block bolt (1).
  4. Install the return/junction block line clamp bolt (2).
  5. Tighten
    Tighten the bolts to 25 N·m (18 lb ft).

  6. Install the return/junction block hoses.
  7. Position the return/junction block hose clamps (3).

  8. Object Number: 1387609  Size: SH
  9. Connect the right fuel return line to the return/junction block line.
  10. Install the hose (1) to the return/junction block.
  11. Position the fuel hose clamp at the return/junction block.
  12. Prime the fuel system. Refer to Fuel System Priming .
  13. Start the engine. If the engine stalls, repeat the above step.
  14. Once the engine starts, inspect for fuel leaks.