Removal Procedure
- Remove the water outlet tube. Refer to
Water Outlet Tube Replacement
in Engine Cooling.
- Disconnect the fuel feed line quick connect fitting. Refer to
Metal Collar Quick Connect Fitting Service
.
- Remove the fuel injection control module upper banjo bolt and washer.
- Reposition the exhaust gas recirculation
(EGR) coolant pipe hose clamp.
- Remove the EGR coolant pipe hose.
- Remove the EGR coolant pipe bolts.
- Remove the EGR coolant pipe.
- Remove the fuel feed pipe nut and clip bolts.
- Remove the fuel feed pipe.
Installation Procedure
Notice: Refer to Fastener Notice in the Preface section.
- Install the fuel feed pipe.
- Install the fuel feed pipe nut and clip bolts.
Tighten
Tighten the bolts/nut to 41 N·m (30 lb ft).
- Install the EGR coolant pipe.
- Install the EGR coolant pipe bolts.
Tighten
Tighten the bolts to 25 N·m (18 lb ft).
- Install the EGR coolant pipe hose.
- Position the EGR coolant pipe hose clamp.
- Lubricate a NEW washer with diesel fuel.
- Install the fuel injection control module upper banjo bolt and the NEW
washer.
Tighten
Tighten the bolt to 34 N·m (25 lb ft).
- Connect the fuel feed line quick connect fitting. Refer to
Metal Collar Quick Connect Fitting Service
.
- Install the water outlet tube. Refer to
Water Outlet Tube Replacement
in Engine Cooling.
- Prime the fuel system. Refer to
Fuel System Priming
.
- Start the engine. If the engine stalls, repeat the above step.
- Once the engine starts, inspect for fuel leaks.