GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 1334883  Size: SH
  1. Remove the water outlet tube. Refer to Water Outlet Tube Replacement in Engine Cooling.
  2. Disconnect the fuel feed line quick connect fitting. Refer to Metal Collar Quick Connect Fitting Service .
  3. Remove the fuel injection control module upper banjo bolt and washer.

  4. Object Number: 1335419  Size: SH
  5. Reposition the exhaust gas recirculation (EGR) coolant pipe hose clamp.
  6. Remove the EGR coolant pipe hose.
  7. Remove the EGR coolant pipe bolts.
  8. Remove the EGR coolant pipe.

  9. Object Number: 1335584  Size: SH
  10. Remove the fuel feed pipe nut and clip bolts.
  11. Remove the fuel feed pipe.

Installation Procedure

    Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1335584  Size: SH
  1. Install the fuel feed pipe.
  2. Install the fuel feed pipe nut and clip bolts.
  3. Tighten
    Tighten the bolts/nut to 41 N·m (30 lb ft).


    Object Number: 1335419  Size: SH
  4. Install the EGR coolant pipe.
  5. Install the EGR coolant pipe bolts.
  6. Tighten
    Tighten the bolts to 25 N·m (18 lb ft).

  7. Install the EGR coolant pipe hose.
  8. Position the EGR coolant pipe hose clamp.

  9. Object Number: 1334883  Size: SH
  10. Lubricate a NEW washer with diesel fuel.
  11. Install the fuel injection control module upper banjo bolt and the NEW washer.
  12. Tighten
    Tighten the bolt to 34 N·m (25 lb ft).

  13. Connect the fuel feed line quick connect fitting. Refer to Metal Collar Quick Connect Fitting Service .
  14. Install the water outlet tube. Refer to Water Outlet Tube Replacement in Engine Cooling.
  15. Prime the fuel system. Refer to Fuel System Priming .
  16. Start the engine. If the engine stalls, repeat the above step.
  17. Once the engine starts, inspect for fuel leaks.