GM Service Manual Online
For 1990-2009 cars only

Front Bumper Fascia Replacement SS

Tools Required

J 25070 Heat Gun

Removal Procedure

  1. Open the hood.
  2. Remove the grille. Refer to Grille Replacement .
  3. Remove the 2 bumper bolts. Refer to Front Bumper Replacement .

  4. Object Number: 1228298  Size: SH
  5. Remove the 4 bolts (1) from the side support bracket.
  6. Remove the 2 push-pins (2) from the top of the fascia.

  7. Object Number: 1228293  Size: SH
  8. Heat the fascia, using the J 25070 152 mm (6.0 in) from the surface.
  9. Apply the heat using a circular motion for about 30 seconds.
  10. Remove the fascia from the bumper surface using a plastic, flat-bladed tool.
  11. Remove all adhesive from the bumper and the back of the fascia using 3M™ Scotch Brite molding adhesive remover disk 3M™ P/N 07501 or equivalent.
  12. Clean the fascia and bumper surfaces using varnish makers and painters (VMP) naptha.

  13. Object Number: 1228301  Size: SH
  14. Remove the fascia from the bumper.

  15. Object Number: 1228392  Size: SH
  16. Remove the air inlet grille panels.

  17. Object Number: 1218482  Size: SH
  18. Remove the center lower grille (1).

Installation Procedure


    Object Number: 1218482  Size: SH
  1. Install the center lower grille (1).

  2. Object Number: 1228392  Size: SH
  3. Install the air inlet grille panels.

  4. Object Number: 1228293  Size: SH
  5. Warm the bumper surface with the J 25070 152 mm (6.0 in) from the surface to a minimum of 21°C (70°F).
  6. Important: Do not touch the adhesive backing of the bumper.

  7. Remove the backing from the front end of the bumper.
  8. Press the fascia to the bumper surface while continuing to remove the backing.
  9. Hand roll the fascia to the bumper to ensure proper adhesion.
  10. Inspect the fascia for bonding.

  11. Object Number: 1228301  Size: SH
  12. Install the fascia to the bumper.

  13. Object Number: 1228298  Size: SH
  14. Install the 2 push-pins (2) to the top of the fascia.
  15. Notice: Refer to Fastener Notice in the Preface section.

  16. Install the 4 bolts (1) into the side support bracket.
  17. Tighten
    Tighten the bolts to 2.8 N·m (25 lb in).

  18. Install the bumper. Refer to Front Bumper Replacement .
  19. Install the grille. Refer to Grille Replacement .
  20. Close the hood.