GM Service Manual Online
For 1990-2009 cars only

Step

Action

Value(s)

Yes

No

1

Inspect the exhaust component joints and couplings.

Is there leakage at the exhaust component joints and couplings?

--

Go to Step 2

Go to Step 3

2

Tighten the clamps or couplings to specified torque.

Is the exhaust system leaking and/or making noise?

--

Go to Step 3

System OK

3

Inspect the components.

Are any of the components improperly installed or misaligned?

--

Go to Step 4

Go to Step 5

4

  1. Align the components.
  2. Tighten the component connections.

Is the exhaust system leaking and/or making noise?

--

Go to Step 5

System OK

5

Inspect the exhaust manifold.

Is the exhaust manifold cracked or broken?

--

Go to Step 6

Go to Step 7

6

Replace the exhaust manifold.

Is the exhaust system leaking and/or making noise?

--

Go to Step 7

System OK

7

Inspect the connection between the exhaust manifold and the cylinder head.

Is there a leak between the exhaust manifold and the cylinder head?

--

Go to Step 8

Go to Step 9

8

Tighten the manifold-to-cylinder head nuts and bolts to specifications.

Is the exhaust system leaking and/or making noise?

--

Go to Step 9

System OK

9

Inspect the seals and the packing.

Are the seals or packing damaged or worn?

--

Go to Step 10

Go to Step 11

10

Replace the seals or packing, as necessary.

Is the exhaust system leaking and/or making noise?

--

Go to Step 11

System OK

11

Inspect the exhaust pipe heat tube extensions.

Are the exhaust pipe heat tube extensions burned or rusted out?

--

Go to Step 12

Go to Step 13

12

Replace the heat tube extensions, as required.

Is the exhaust system leaking and/or making noise?

--

Go to Step 13

System OK

13

Inspect the exhaust pipe.

Is the exhaust pipe burned or rusted out?

--

Go to Step 14

Go to Step 15

14

Replace the exhaust pipe.

Is the exhaust system leaking and/or making noise?

--

Go to Step 15

System OK

15

Inspect the muffler.

Is the muffler burned or blown out?

--

Go to Step 16

Go to Step 17

16

Replace the muffler assembly.

Is the exhaust system leaking and/or making noise?

--

Go to Step 17

System OK

17

Inspect the clamps and the brackets.

Are the clamps and/or brackets loose or broken?

--

Go to Step 18

--

18

Repair or replace the clamps and/or brackets, as necessary.

Is the exhaust system leaking and/or making noise?

--

--

System OK