GM Service Manual Online
For 1990-2009 cars only

General Description

This vehicle has a pressure-type engine cooling system. A thermostat controls the coolant circulation.

The cooling system consists of the following components:

    • A radiator
    • A radiator pressure cap (gasoline engines)
    • A coolant recovery reservoir (gasoline engines)
    • A coolant surge tank and surge tank cap (diesel engines)
    • A cooling fan and fan clutch
    • A coolant pump and pulley
    • All related hoses

A 103 kPa (15 psi) radiator or surge tank cap seals the cooling system, causing the system to operate at a higher than atmospheric pressure. The high pressure operation raises the boiling point of the coolant to about 125 ° C (257 ° F), increasing the cooling efficiency of the radiator.

The pressure-vacuum valve radiator cap, used with gasoline engines, allows the coolant to expand through the pressure valve in the center of the cap without building up unnecessary pressure. The expanding coolant flows into the coolant recovery reservoir and the vent valve closes because of coolant expansion and flow. Any air in the system is forced into the coolant recovery reservoir and then out of the vent tube at the top of the reservoir. As the system cools, vacuum forces the coolant in the reservoir back to the radiator through the vent valve. Because of this, the radiator remains full at all times.

The diesel engine uses a cooling system with a surge tank. The pressure cap for the diesel engine differs from the gasoline engine pressure cap. The cap is on the surge tank. The diesel engine uses a pressurized surge tank. Coolant circulates through the surge tank. The surge tank allows the escape of any air in the system and provides room for coolant expansion when the coolant is hot.

The cooling system reaches 103 kPa (15 psi) in either system only after the system reaches normal operating temperature.

Engine Coolant

Notice: Pure coolant can be added to raise the boiling point of the coolant, but too much will affect the freezing point. Do not use a solution stronger than 70 percent, as the freeze level rises rapidly after this point. Pure coolant will freeze at -22°C (-8°F).

This vehicle was manufactured with GM Goodwrench DEX-COOL™. GM Goodwrench DEX-COOL™ was developed to last for 240 000 km (150,000 mi) or 5 years, whichever occurs first. Make sure only GM Goodwrench DEX-COOL™ is used when coolant is added or changed.

A 50/50 mixture of ethylene glycol (GM Goodwrench DEX-COOL™) and water will provide the following protection:

Notice: Pure coolant can be added to raise the boiling point of the coolant, but too much will affect the freezing point. Do not use a solution stronger than 70 percent, as the freeze level rises rapidly after this point. Pure coolant will freeze at -22°C (-8°F).

    • Give freezing protection down to -37°C (-34°F).
    • Give boiling protection up to 129°C (260°F).
    • Protect against rust and corrosion.
    • Help keep the proper engine temperature.
    • Allow the warning lights and gauges to work correctly.

Uncommon Cooling System Problems

Problems not requiring disassembly of the cooling system:

    • Large obstructions that block the radiator or the air conditioning condenser; The following are some examples of large obstructions:
      • Front mounted bike carriers
      • Front mounte tire carriers
      • Bug gaurds
      • Vehicle bras
    • Auxiliary oil coolers
    • Ice, mud, or snow
    • Engine oil overfill
    • Missing or damaged air baffle or lower air deflector

Problems requiring disassembly of the cooling system:

    • An incorrect or damaged fan
    • Faulty emission system components (could cause overheating at idle)
    • Positive Crankcase Ventilation (PCV) valve
    • Pressure testing the cooling system with the radiator cap installed
    • A faulty water pump
    • Plugged or incorrect radiator
    • Internal system leaks
    • The cylinder head gasket
    • A cracked engine block
    • A damaged intake manifold or intake manifold gasket
    • Plugged coolant passages in the cylinder head(s)
    • An incorrect thermostat that has been installed