GM Service Manual Online
For 1990-2009 cars only

Refer to

DIESEL PCM, FUEL SOLENOID, WATER IN FUEL


Object Number: 52756  Size: FS
Engine Controls Components
DIESEL PCM, CKP, FUEL TEMP, ITS
DIESEL FUEL PUMP, LIFT PUMP
OBD II Symbol Description Notice
Engine Controls Schematic References
Engine Controls Schematic References
Engine Controls Schematic References
Handling Electrostatic Discharge Sensitive Parts Notice
Handling Electrostatic Discharge Sensitive Parts Notice
Engine Controls Schematic References
Engine Controls Schematic References
Engine Controls Schematic References

Circuit Description

The injection pump delivers fuel to individual cylinders by opening and closing a solenoid control fuel valve. The PCM monitors the amount of time it takes for the fuel solenoid valve to physically close after commanded to close. Closure time out of range is seen as a fault. This response time is measured in milli seconds. This is a type D DTC.

Conditions for Setting the DTC

    • Battery voltage greater than 12 volts and less than 15 volts.
    • Engine coolant temperature greater than 50°C (122°F).
    • ENGINE SPEED greater than 1350 RPM.
    • Requested fuel rate is greater than 0.0 mm
    • Closure Time greater than 2.5 ms.

Action Taken When the DTC Sets

The MIL will not illuminate.

Conditions for Clearing the MIL/DTC

    • A History DTC will clear when forty consecutive warm-up cycles that the diagnostic does not fail (coolant temperature has risen 5°C (40°F) from start up coolant temperature and engine coolant temperature exceeds 71°C (160°F) that same ignition cycle.
    • Use of a Scan tool

Diagnostic Aids

Intermittent DTCs (P0251, P0370 and P1216) may be caused by air entering the fuel system when fuel levels get below 1/8 of a tank while performing hard acceleration or turning maneuvers. Its also possible that a P0251, P0370 and P1216 will set if vehicle has run out of fuel. Customer driving habits should be checked to determine if vehicle has been performing in these manners. If it has been determine that the vehicle has been performing in these conditions, bleed fuel system of all air and test drive vehicle.

A weak (mechanical failure) fuel solenoid will result in a DTC P1217. If DTC P1217 is set with any other DTCs, diagnose them first. If the vehicle is running close to the DTC setting closure time, vehicle should be checked during cold start ups and during hot conditions.

Poor performance and starting conditions will exist. Fuel contamination could also cause this DTC.

Test Description

Number(s) below refer to the step number(s) on the Diagnostic Table.

  1. This step determines if DTC 1217 is a hard failure or an intermittent.

  2. This step will determine if the solenoid is at fault, or if there is a problem with the PCM or wiring.

Step

Action

Value(s)

Yes

No

1

Important: Before clearing DTCs use the scan tool Capture Info to record freeze frame and failure records for reference, as data will be lost when Clear Info function is used.

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Is DTC P0370 set?

--

Go to DTC P0370 Timing Reference High Resolution System Performance

Go to Step 3

3

  1. Start and idle engine.
  2. Observe Inj. Pump Closure Time display on scan tool.

Is the scan tool display greater than the specified value?

2.4 ms

Go to Step 4

Go to Step 5

4

  1. All accessories on (includes aftermarket add-ons).
  2. Engine idling.
  3. All post glow plug cycles completed
  4. With a J 39200 connected to ground, measure voltage at the FUEL SOL fuse (fuel solenoid driver ignition feed circuit) in the U/H relay center.

Is voltage between specified value?

12 - 15V

Go to Step 7

Go to Step 6

5

DTC is intermittent. If no additional DTCs are stored, refer to Diagnostic Aids. If additional DTCs were stored refer to those DTC table(s) first.

Are any additional DTCs stored?

--

Go to the Applicable DTC Table

Go to Diagnostic Aids

6

Repair the fuel solenoid driver ignition feed circuit poor connections or aftermarket add-ons. Refer to

Notice: Connect any add-on electrically operated equipment to the vehicle's electrical system at the battery (power and ground) in order to prevent damage to the vehicle.

.

Was a repair performed?

--

Go to Step 8

--

7

Important: Before replacing the Injection pump, check for fuel system contamination. Refer to Contamination Testing .

Replace the Injection pump. Refer to Fuel Injection Pump Replacement .

Important: The new injection pump must be timed. Refer to Checking/Adjust Injection Timing .

Is the action complete?

--

Go to Step 8

--

8

  1. Using the Scan Tool, select DTC, Clear Info.
  2. Start engine and idle at normal operating temperature.
  3. Select DTC, Specific, then enter the DTC number which was set.
  4. Operate vehicle until the Scan Tool indicates that the diagnostic Ran.

Does the Scan Tool indicate that this diagnostic Passed?

--

Go to Step 9

Go to Step 2

9

Using the Scan Tool, select Capture Info, Review Info.

Are any DTCs displayed that have not been diagnosed?

--

Go to the Applicable DTC Table

System OK