GM Service Manual Online
For 1990-2009 cars only

The purpose of New Product Information is to highlight important technical changes from the previous model year.

Changes may include one or more of the following items:

    • Torque values and/or fastener tightening strategies
    • Changed engine specifications
    • New sealants and/or adhesives
    • Disassembly and assembly procedure revisions
    • Engine mechanical diagnostic procedure revisions
    • New special tools required
    • A component comparison from the previous year

Torque Values and/or Fastener Tightening Strategies

    • Cylinder head bolts are tightened in four passes.
    • Upper intake manifold bolts are tightened in two passes.
        Refer to Fastener Tightening Specifications .

Changed Engine Specifications

    • Crankshaft connecting rod diameter has changed slightly.
    • Piston pin diameter specification was changed slightly.
        Refer to Engine Mechanical Specifications .

Disassembly and Assembly Procedure Revisions

    • Engine front cover removal procedure has been revised.
    • Reluctor ring removal procedure has been revised.
        Refer to Timing Chain and Sprockets Removal .
    • Install a NEW oil pump driveshaft retainer whenever removing or installing an oil pump assembly.
    • Oil bypass valve removal and installation procedure has been revised.
    • Upper intake manifold bolt tightening sequence revised.

Engine Mechanical Diagnostic Procedure Revisions

A new engine mechanical Base Engine Misfire chart has been added. Refer to Base Engine Misfire Diagnosis .

New Special Tools Required

    • The valve lifter remover pliers J 3049-A replaces J 9290-01 .
    • Spark plug port adapter J 23590 has been replaced by J 22794 .
    • The crankshaft balancer remover/installer J 39046 has been replaced by J 23523-F .

Refer to Special Tools .