Resonator Replacement Gas, Export

1. Raise and suitably support the vehicle. Refer to General Information.
2. Remove the nuts from the Y-pipe flat flange.
3. Remove the nuts, studs, and flange seals from the Y-pipe and the exhaust manifold.
4. Remove the take down and the resonator assembly.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

1. Install the new flange seals, the new studs and the new nuts connecting the Y-pipe, catalytic converter assembly to the exhaust manifold.

Tighten
Tighten the studs to 22 N·m (16 lb ft).

Tighten
Tighten the nuts to 64 N·m (47 lb ft).




2. Position the Y-pipe and the resonator assembly to the flat flange.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the nuts to the flat flange studs.

Tighten
Tighten the nuts to 64 N·m (47 lb ft).

4. Check for clearance and alignment.
5. Lower the vehicle.