GM Service Manual Online
For 1990-2009 cars only

Perform this procedure only when bolt-on replacement hinges are installed.

Tools Required

J 29843-9 TORX® Bit (Bit Size T47)


    Object Number: 277768  Size: SH
  1. Using the J 29843-9 or a similar tool, remove the door striker bolt.
  2. Loosen the door hinge to the body side pillar bolts.

  3. Object Number: 277769  Size: LH
  4. Adjust the door at the door hinges in the following directions:
  5. • Upward or downward
    • Forward or rearward
    • Inward or outward
  6. Adjust the gap between the rocker panel and the door to 4.0-8.0 mm (0.16-0.31 in).
  7. Adjust the gap between the door and the roof panel to 3.0-9.0 mm (0.12-0.35 in).
  8. Adjust the gap between the rear of the door and the rear pillar to 3.0-5.0 mm (0.12-0.20 in).
  9. Adjust the gap between the door and the fender to 4.0-6.0 mm (0.16-0.24 in).
  10. Adjust the door surfaces so that the door surfaces are flush with the other panels to 1.0 mm (0.04 in).
  11. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  12. Tighten the hinge bolts.
  13. Tighten
    Tighten the hinge bolts to 35 N·m (26 lb ft).

  14. Install the door striker bolt.
  15. Adjust
    Adjust the bolt in order to properly engage the door lock.

    Tighten
    Tighten the bolt to 63 N·m (46 lb ft).