Removal Procedure
Tool Required
J 34730-1A Fuel Pressure
Gauge
Notice: Use care in removing the fuel injectors in order to prevent damage to
the fuel injector electrical connector pins or the fuel injector nozzles.
Do not immerse the fuel injector in any type of cleaner. The fuel injector
is an electrical component and may be damaged by this cleaning method.
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect
the negative battery cable.
- Relieve fuel system pressure. Refer to
Fuel Pressure Relief
.
- Remove the upper intake manifold. Refer to
Intake Manifold Replacement
in Engine Mechanical.
- Remove the fuel rail assembly. Refer to
Fuel Injection Fuel Rail Assembly Replacement
.
- Remove the injector retainer
clip (1) and discard.
- Remove the fuel injector assembly (3).
Important: When ordering new fuel injectors, be sure to order the correct injector
for the application being serviced.
- Remove the injector O-ring seals (2), (5) from both ends of injector
and discard. Save the O-ring backup (4) for use on reassembly.
Installation Procedure
- Ensure that the O-ring
backup (4) is on the injector before installing the new O-rings (2), (5).
Lubricate the new injector O-ring seals with clean engine oil and install
on the injector assembly.
- Install the fuel injector assembly (3) into the fuel rail injector
socket with the electrical connector facing outward.
- Install the new injector retainer clip (1) on the injector fuel
rail assembly by sliding the clip into the injector groove as it snaps onto
the fuel rail.
- Install the fuel rail assembly. Refer to
Fuel Injection Fuel Rail Assembly Replacement
.
- Install the upper intake manifold. Refer to
Intake Manifold Replacement
in Engine Mechanical.
- Connect the negative battery cable.
- Inspect for fuel leaks.
7.1. | Turn the ignition switch ON for 2 seconds. |
7.2. | Turn the ignition switch OFF for 10 seconds. |
7.3. | Turn the ignition switch ON. |
7.4. | Inspect for fuel leaks. |