GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.

  2. Object Number: 300318  Size: SH
  3. Remove the fuel filler cap.
  4. Remove the fuel fill pipe housing to fuel fill pipe bolts.
  5. Raise the vehicle.

  6. Object Number: 300178  Size: SH
  7. Disconnect the fuel fill pipe ground strap.
  8. Disconnect the rear axle vent hose from the retainer on the fuel fill pipe

  9. Object Number: 300190  Size: SH
  10. Disconnect the fuel fill hose from the fuel fill pipe.
  11. Remove the fuel fill pipe.
  12. Cap the open end of the fuel fill hose.

Installation Procedure


    Object Number: 300190  Size: SH
  1. Uncap the fuel fill hose.
  2. Install the fuel fill pipe.
  3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Connect the fuel fill hose to the fuel fill pipe.
  5. Tighten
    Tighten the fuel fill hose clamp to 2.5 N·m (22 lb in).


    Object Number: 300178  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  6. Connect the fuel fill pipe ground strap.
  7. Tighten
    Tighten the fuel fill pipe ground strap bolt to 9 N·m (80 lb in).

  8. Connect the rear axle vent hose to the retainer on the fuel fill pipe
  9. Lower the vehicle.

  10. Object Number: 300318  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  11. Install the fuel fill pipe housing to the fuel fill pipe bolts.
  12. Tighten
    Tighten the fuel fill pipe housing to fuel fill pipe bolts to 2.3 N·m (20 lb in).

  13. Install the fuel filler cap.
  14. Connect the negative battery cable.